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Waste Management and Recycling, Industrial Waste Management, Agro Waste, Municipal Garbage, Plastic, Paper, Metal, Iron, Glass, Rubber, Electronic, Medical Waste Recycling, Solid Waste Treatment, Agricultural, Wood Waste, Residue Processing Projects

Waste management is the collection, transport, processing, recycling or disposal, and monitoring of waste materials. Concern over environment is being seen a massive increase in recycling globally which has grown to be an important part of modern civilization. The consumption habits of modern consumerist lifestyles are causing a huge global waste problem.  Industrialization and economic growth has produced more amounts of waste, including hazardous and toxic wastes. There is a growing realization of the negative impacts that wastes have had on the local environment (air, water, land, human health etc.)

Waste management is the collection of all thrown away materials in order to recycle them and as a result decrease their effects on our health, our surroundings and the environment and enhance the quality of life. Waste management practices differ for developed and developing nations, for urban and rural areas, and for residential and industrial producers. Waste Management flows in a cycle: monitoring, collection, transportation, processing, disposal or recycle. Through these steps a company can effectively and responsibly manage waste output and their positive effect they have on the environment.

Waste generation per capita has increased and is expected to continue to climb with growing population, wealth, and consumerism throughout the world. Approaches to solving this waste problem in a scalable and sustainable manner would lead us to a model that uses waste as an input in the production of commodities and value monetized, making waste management a true profit center. The conversion of waste as a potential source of energy has a value as a supplemental feedstock for the rapidly developing bio-fuels sector. A variety of new technologies are being used and developed for the production of biofuels which are capable of converting wastes into heat, power, fuels or chemical feedstock.

Thermal Technologies like gasification, pyrolysis, thermal Depolymerization, plasma arc gasification, and non–thermal technologies like anaerobic digestion, fermentation etc. are a number of new and emerging technologies that are able to produce energy from waste and other fuels without direct combustion. Biodegradable wastes are processed by composting, vermi-composting, anaerobic digestion or any other appropriate biological processing for the stabilization of wastes. Recycling of materials like plastics, paper and metals should be done for future use.

There is a clear need for the current approach of waste disposal in India that is focused on municipalities and uses high energy/high technology, to move more towards waste processing and waste recycling (that involves public-private partnerships, aiming for eventual waste minimization - driven at the community level, and using low energy/low technology resources.

 

 

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EXTRACTION OF ULTRA PURE SILICON FROM RICE HUSK ASH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

Rice milling industry generates a lot of rice husk during milling of paddy which comes from the fields. This rice husk is mostly used as a fuel in the boilers for processing of paddy. Rice husk is also used as a fuel for power generation. This RHA is a great environment threat causing damage to the land and the surrounding area in which it is dumped. RHA is a carbon neutral green product. Lots of ways are being thought of for disposing them by making commercial use of this RHA. RHA is a good super-pozzolan. This super-pozzolan can be used in a big way to make special concrete mixes. There is a growing demand for fine amorphous silica in the production of special cement and concrete mixes, high performance concrete, high strength, low permeability concrete, for use in bridges, marine environments, nuclear power plants etc. Silicon is the second most common element in the Earth's crust, comprising 25.7% of the Earth’s crust by weight. It is shiny, dark gray with a tint of blue. Silicon, atomic number of 14, is a semi-metallic or metalloid, because it has several of the metallic characteristics. Silicon is never found in its natural state, but rather in combination with oxygen as a silicate ion (SiO4) in silica-rich rocks such as obsidian, granite, diorite, and sandstone. Feldspar and quartz are the most significant silicate minerals. Silicon alloys with a variety of metals, including iron, aluminium, copper, nickel, manganese and ferrochromium. Used in manufacture of special steels and cast iron, aluminum alloys, glass and refractory materials, ceramics, abrasives, water filtration, component of hydraulic cements, filler in cosmetics, pharmaceuticals, paper, insecticides, rubber reinforcing agent - especially for high adhesion to textiles, anti-caking agent in foods, flatting agent in paints, thermal insulator. Silicon is used in the aluminium industry to improve castability and weldability. Silicon has a wide range of applications because of their excellent properties of thermal stability etc. They are widely used as from stabilizers for poly methanes, diffusion, pumps antifoaming agents for liquid, textile finishes. Silicones also find application in manufacturing of weather proofing concretes. There is wide scope and good market potential of products manufactured in this sector.
Plant capacity: 90,000 Kg /Annum Plant & machinery: 285 Lakhs
Working capital: -T.C.I: Cost of Project : 524 Lakhs
Return: 44.00%Break even: 62.00%
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ACTIVATED CARBON FROM COCONUT SHELL

Activated carbon is very important chemical has wide application and employed by numerous industries which require absorption of certain gases and vapors in purification, in catalytic chemical reactions, de colorization of vegetable oil and sugar solutions. Activated carbon manufactured from coconut shell is considered superior to those obtained from other sources mainly because of small macro pores structure which renders it more effective for the Coconut shell is used for manufacturing a variety of products of commercial importance including activated carbon. Activated carbon is a non graphite form of carbon which could be produced from any carbonaceous material such as coal, lignite, wood, paddy husk, coir pith, coconut shell, etc. adsorption of gas/vapor and for the removal of color and odor of compounds. The activated carbon is extensively used in the refining and bleaching of vegetable oils and chemical solutions, water purification, recovery of solvents and other vapors, recovery of gold, in gas masks for protection against toxic gases, in filters for providing adequate protection against war gases/nuclear fall outs, etc. Product characteristics H value - 6.5-7.5 Adsorption capacity at % by mass - 45 Moisture (max) - 5% Ash - 5% Hardness - 90 Applications • Granulated activated carbons are used for purification of gases or liquids and are used in a vertical carbon packed column • Activated carbons have been used as carriers for catalyst in the manufacture of chlorinated hydrocarbons. • Activated carbon finds application in the preparation of pills and digestive tablets. Its adsorptive properties are utilized in the treatment of laments of the stomach due to hyper acidity. • In the laboratory, it is used for the production of high vacuum, purification of gases, determination of vapor content in a carrier gas, etc. Global demand National Scenario In India activated carbon industry is of recent origin. There were only one or two manufacturing units in early fifties which have now increased to 50 or even more. But now activated carbon industry is widely spreaded in different parts of the country. Most of the units are in small scale sector. However, based upon the enquiries there are more than 50 units manufacturing activated carbon for selling. They are located in different parts of the country. Most of these units have capacity of more than 100 tonnes. Quite a few units have installed capacity of more than 1,000 tonnes also. Only 10 to 12 units cater to the national market, all other units cater by and large to local or regional market. It is learnt that the total installed capacity of present available was about 75,000 tonnes and production was around 65,000 to 70,000 tonnes which includes purified and regenerated carbon too. International scenarios Estimated demand of activated carbon in developing countries like Bangladesh, Sri Lanka and gulf countries, where industrial development is emerging up is around 134580 MT in 2014 to 2015. The future of beverage industry is very bright. As the demand for activated carbon from this industry is likely to increase rapidly the estimated to be 15 percent annum and accordingly estimated demand are around 12790 in 2010 to 2011. Activated carbon is also being used in nuclear plants and laboratories for containment of many radioisotopes. Since the applications and demand of activated carbon is immense therefore the potential of the product is excellent. It is one of the imperative fields to endeavor.
Plant capacity: 3 tonnes/dayPlant & machinery: 45 Lakhs
Working capital: -T.C.I: 200 Lakhs
Return: 43.00%Break even: 45.00%
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Rice Bran Oil - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

PRODUCT PROFILE Rice bran is the most important source of edible oil among the unconventional sources. Rice bran is the brown coating around the white starchy rice kernel, which is obtained by de husking paddy and polishing the rice. Despite the impressive growth of rice bran technology in the country, only a third of the available potential has been exploited. Rice is not only the oldest cultivated crop but also a basic food of more people than any other cereal grain. Rice bran contains 18-20% edible oil 35% sugars, varieties of B vitamins and 0.51% rice wax. Rice Bran Oil is truly The Worlds Healthiest edible oil, containing vitamins, antioxidants, nutrients and trans fat free. It's not just delicate and flavorful, it can help lower cholesterol, fight diseases, enhance the immune system, fight free radicals and more. Rice Bran Oil is extremely light, versatile and delicious. Use it to fry, sauté, in salad dressings, baking, dipping oils and where ever you use cooking oil. CHIEF CONSTITUENTS Oleic acid 40 to 50% Linoleic 29 to 42% Saturated acids 16 to 20% Applications • Bran oil is used in the soap industry and to a limited extent refined to edible oil while the defatted bran meal is employed as an animal feed. • Rice bran wax is an important by product of rice bran oil industry. Rice bran wax can be used in the preparation candles, polishes, cosmetics, emulsifiers, and other industrial preparations. • With the results in a good balance of plasticity, creaminess, and spreading properties, making it is ideal oil for bakery shortenings & Margarine. • The paddy and content of rice bran oil increases due to the action of a lipase present in the bran. Inactivation of lipase would lead to good quality oil. Global demand India produces about 80 million tonnes of paddy annually. This can yield about 5 million tonnes of rice bran and to the extent of 8 lakhs tonnes of rice bran oil. Rice bran oil alone has the potentiality of wiping out a large part of the deficit oil in the country. India is the second largest producer of rice in the world next to China, having potential to produce about 12 lakh tonnes of Rice Bran Oil per annum. Currently the industry is processing about 35 lakh tonnes of Rice Bran Producing about 6.0 lakh tonnes of Refined Rice Bran Oil per annum, out of which 5.5 lakh tonnes is edible grade and the balance 0.5 lakh is of non edible grade. Edible oil is an item of mass consumption and any rise in its price is mass politically sensitive. Since imports of oil seeds is considered to hit the interest of the farmers, the government has to import the finished product of the industry that is edible oil, in order to bridge the gap between demand and supply. It has made a remarkable development and at present 2,50,000 tons or one quarter of the yearly output of rice bran in this country are turned into nearly 50,000 tons of rice bran oil a year by some 70 plants scattered throughout the country. Rice bran oil industry is contributing to economization of foreign exchange amounting to about Rs. 20 million every year. Since the applications and demand of rice bran oil is immense therefore the potential of the product is excellent. It is one of the imperative fields to endeavor.
Plant capacity: 5100 MT/Annum, Refined rice bran oil, 24900MT/Annum, De oiled rice bran oil cake (byproduct)Plant & machinery: 757 Lakhs
Working capital: -T.C.I: Cost of project: 1243 Lakhs
Return: 45.00%Break even: 50.00%
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ARTIFICIAL SAND FROM STONES AND WASTE METALS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

PRODUCT PROFILE Sand is a naturally occurring granular material composed of finely divided rock and mineral particles. The composition of sand is highly variable, depending on the local rock sources and conditions, but the most common constituent of sand in inland continental settings and non tropical coastal settings is silica (silicon dioxide, or SiO2), usually in the form of quartz. Sand is generally mixed with cement and water form concrete. These sand particles should be hard and inert with respect to cement. In the construction industry commonly used artificial sand to compound concrete. Use of artificial sand concrete density, anti permeability, antifreeze performance is good, other physical and mechanical performance and long term durability all can reach the design requirements of operation. Artificial sand preparation is especially suitable for high strength grade of concrete, the high performance concrete and pumping concrete. Applications Sand has its applications in various fields. In agriculture sandy soils are ideal for crops such as watermelons, peaches, and peanuts and their excellent drainage characteristics make them suitable for intensive dairy farming. In aquaria it makes a low cost aquarium base material which some believe is better than gravel for home use. Manufacturing plants add sand to a mixture of clay and other materials for manufacturing bricks. Coarse sand makes up as much as 75% of cob. Sand is mixed with cement and sometimes lime to be used in masonry construction. Sand is often a principal component of this critical construction material. Sand is the principal component in common glass. Mixing sand with paint produces a textured finish for walls and ceilings or non slip floor surfaces. Sand is also used as sand bags, these protect against floods and gunfire. Media filters use sand for filtering water. Global demand Due to the increase of population & living standards, the demand for this product is multiplying in every year. Present supply of production is meeting only about 20% of the demand if all the crusher units of the state start manufacturing machine made sand as an additional venture then also it could meet only about 50- 60% of the requirement. At present the existing sand manufacturers are producing sand like materials form granite stone and people are facing difficulties while plastering work. The demand of river sand will roll and will bring back the smiles on the faces of both the environmentalists and the industries. Because there is abundant of natural sand because of the heavy demand in the growing construction activities in nowadays society, the artificial sand production line the sand produce field has a popular and a welcome position. The demand of sand in the market is immense and therefore its market position is splendid. Hence it is an excellent field to venture.
Plant capacity: 720000MT/AnnumPlant & machinery: 595 Lakhs
Working capital: -T.C.I: Cost of the project: 1066 Lakhs
Return: 44.00%Break even: 51.00%
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WASTE TYRE (TIRE) UTILIZATION - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

PRODUCT PROFILE Waste tyre (tire) accumulations have become an increasingly important problem in recent years . Waste trye has been classified or defined as tyres (tire) that are bald and worn down to the tread belt or have bulges or side wall damage and are not suitable to re treaded as a result of long use. Waste tyres (tire) are bulky and difficult to dispose. With the tyre (tire) manufacturing industry expanding which is driven by the auto market boom, plenty of scrap tyres (tire) are being generated. Since the price of natural rubber remains high, taking full advantage of waste rubber resources would be of great significance and provide excellent investment opportunities. Pyrolysis: Process flow for recycling tyre (tire)s Pyrolysis has the potential of transforming used tyre (tire) into useful recyclable products. Pyrolytic carbon black is one of the most important products of tyre (tire) pyrolysis. For pyrolysis about 10 g of waste tyre (tire) rubber particles were put into a batch reactor of glass tube. The reactor was heated from room temperature to a final temperature of 280, 300, 350, 400, 450 and 500oC for 2 h. The initial gas atmosphere in the reactor consisted of air. Upon heating, however, decomposition of the tyre (tire) sample started. The gases released by these reactions gradually replaced the air in the reactor. The gaseous products passed through a trap, where the liquid hydrocarbon was collected. Liquid and solid (carbon black) pyrolysis yields were determined in each experiment by weighing the amount of each obtained and calculating the corresponding percentage. The gas yields were determined by difference. Output products derived from scrap tyre (tire) Pyrolysis may be an environmentally friendly process to transform used tyre (tire) into useful products. This process transforms used tyre (tire) into gas, oil and pyrolytic carbon black. The derived oils may be used directly as fuel or added to petroleum refinery feedstock. • They may also be an important source of refined chemicals. • The gaseous products are also useful as fuel, and the carbon black may be used as reinforcing filler in rubber, especially in tyre (tire), or as activated carbon because of its high carbon content. • Activated carbon is widely used for water purification, air purification and also in batteries and fuel cells. The main purpose of the present work was to prepare activated carbon from waste tyre (tire), which are suitable for adsorbing relatively large molecules. The adsorption characteristics of the obtained carbon were investigated after acid treatment and activation for organic molecules like methylene blue. • Tyre (tire) contain steel wires and the amount ranges from 10% to 15% of the total tyre (tire) weight. All of the steel present in the tyre (tire) can be detached after the pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers. • Waste rubber are used in designing the surface of floor to creates ground surface that tough, weather resistance, water and heat proof. Rubber flooring is suitable for indoors and outdoors facilities such as halls floor and playground surfaces material and sports track. • Most of the recycled tyres (tire) are used as material, i.e. they are crushed and granulated for earth construction purposes. Waste tyres (tire) are used in various other applications such as floor carpet, sport field tracks, rubber turf, mats, drainage systems, shoe sole making, wheel burrow wheels, knee caps of mines, reclaimed rubber to replace virgin rubber in new tyre (tire) making, buffer rubber to retreat tyres (tire). GLOBAL SCENARIO: The market for waste tires has grown in the past decade, and it is growing. The tires motorists drive on today can be shredded and used as fuel, burned to make fuel oil or pulverized into bits for fill in a football field or a playground.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.10%Break even: N/A
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WASTE TYRE (TIRE) UTILIZATION - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

PRODUCT PROFILE Waste tyre (tire) accumulations have become an increasingly important problem in recent years . Waste tyre has been classified or defined as tyres (tire) that are bald and worn down to the tread belt or have bulges or side wall damage and are not suitable to re treaded as a result of long use. Waste tyres (tire) are bulky and difficult to dispose. With the tyre (tire) manufacturing industry expanding which is driven by the auto market boom, plenty of scrap tyres (tire) are being generated. Since the price of natural rubber remains high, taking full advantage of waste rubber resources would be of great significance and provide excellent investment opportunities. Pyrolysis: Process flow for recycling tyre (tire)s Pyrolysis has the potential of transforming used tyre (tire) into useful recyclable products. Pyrolytic carbon black is one of the most important products of tyre (tire) pyrolysis. For pyrolysis about 10 g of waste tyre (tire) rubber particles were put into a batch reactor of glass tube. The reactor was heated from room temperature to a final temperature of 280, 300, 350, 400, 450 and 500oC for 2 h. The initial gas atmosphere in the reactor consisted of air. Upon heating, however, decomposition of the tyre (tire) sample started. The gases released by these reactions gradually replaced the air in the reactor. The gaseous products passed through a trap, where the liquid hydrocarbon was collected. Liquid and solid (carbon black) pyrolysis yields were determined in each experiment by weighing the amount of each obtained and calculating the corresponding percentage. The gas yields were determined by difference. Output products derived from scrap tyre (tire) Pyrolysis may be an environmentally friendly process to transform used tyre (tire) into useful products. This process transforms used tyre (tire) into gas, oil and pyrolytic carbon black. The derived oils may be used directly as fuel or added to petroleum refinery feedstock. • They may also be an important source of refined chemicals. • The gaseous products are also useful as fuel, and the carbon black may be used as reinforcing filler in rubber, especially in tyre (tire), or as activated carbon because of its high carbon content. • Activated carbon is widely used for water purification, air purification and also in batteries and fuel cells. The main purpose of the present work was to prepare activated carbon from waste tyre (tire), which are suitable for adsorbing relatively large molecules. The adsorption characteristics of the obtained carbon were investigated after acid treatment and activation for organic molecules like methylene blue. • Tyre (tire) contain steel wires and the amount ranges from 10% to 15% of the total tyre (tire) weight. All of the steel present in the tyre (tire) can be detached after the pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers. • Waste rubber are used in designing the surface of floor to creates ground surface that tough, weather resistance, water and heat proof. Rubber flooring is suitable for indoors and outdoors facilities such as halls floor and playground surfaces material and sports track. • Most of the recycled tyres (tire) are used as material, i.e. they are crushed and granulated for earth construction purposes. Waste tyres (tire) are used in various other applications such as floor carpet, sport field tracks, rubber turf, mats, drainage systems, shoe sole making, wheel burrow wheels, knee caps of mines, reclaimed rubber to replace virgin rubber in new tyre (tire) making, buffer rubber to retreat tyres (tire). GLOBAL SCENARIO: The market for waste tires has grown in the past decade, and it is growing. The tires motorists drive on today can be shredded and used as fuel, burned to make fuel oil or pulverized into bits for fill in a football field or a playground.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.10%Break even: N/A
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Extraction of Ultra Pure Silicon from Rice Husk Ash - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Profitability Ratios

Profile Rice husk ash is a unique source of high grade amorphous silica. The silica present in rice husk, being of biogenic origin, is inherently amorphous. Amorphous silica obtained from rice husk is chemically active and hence a very useful product. At higher temperatures, it undergoes a phase change resulting into crystalline forms of silica The silica precipitation technology is a novel method for silica precipitation where the chemicals used are regenerated making it a closed loop operation. Successful studies for extraction of silica on laboratory scale, which meet the industrial requirements, have been carried out. Also studies are being carried out for suitable application of the undigested ash obtained after extraction, in water treatment plants with or without further improving the activated carbon content of the ash. 70% conversion is achieved on ash basis and around 90 to 95% on silica in ash basis. Properties of Silicon Property - Value Crystal structure - Diamond cubic Atomic weight - 28.085 Melting point °C - 1410 Boiling point °C - 2355 Vapour pressure; Pa at 880°C - 1.33 X 10-8 Density gm/cm3 at 25°C - 80 Critical temp °C - 2339 Process of extraction 1. Digestion: This involves the digestion of the rice husk ash with caustic at specific conditions. In this process the silica in the ash is gets extracted with caustic to form sodium solution. After the completion of the digestion the solution is filtered for the residual undigested ash present in the solution. The clear filtrate is taken for precipitation. 2. Precipitation: This step involves precipitation of silica from the sodium silicate solution. Carbon dioxide at a specific flow rate is passed through the silicate solution at design conditions. Continuous stirring is employed during the operation. The precipitated silica is filtered, washed with water to remove the soluble salts and dried. The filtrate containing sodium carbonate is taken for regeneration. 3. Regeneration: Regeneration is the step where calcium compound reacts with the sodium carbonate to form calcium carbonate and sodium hydroxide. The resulting solution is filtered to remove the solid calcium carbonate and aqueous sodium hydroxide is used for digestion again. The calcium carbonate is washed with water and dried. The dried calcium carbonate can be either calcined to get calcium oxide, which is reused, for regeneration or the calcium carbonate is sold and fresh calcium hydroxide is used for regeneration which gives an option of one more value addition. 4. Production of Ultrapure Silicon A chlorine based system is used in the method of transferring silicon from SiO2 to polysilicon. The process is flexible enough to allow the use of chlorine as the halide conversion medium by modifying the process, hydrogen, argon and a silicon chloride containing gas are injected into inductively coupled plasma operating at a temperature of approximately 2500°C. Under these conditions, the silicon chlorides decompose to silicon, chlorine, and possibly hydrogen ions, and the gaseous product flows into a baffled cold trap held at approximately 1500°C. by resistance heating. The Si ions react with electrons from the ionized hydrogen gas to form molten silicon metal condensate that can be vacuum cast into polysilicon ingots. The hot chlorine laden gas is drawn from the cold trap and pushed through a fluidized bed at approximately 1200°C, containing silica (SiO2) particulate. Prior to the injection of the hot chlorine gas, the silica particulate is pre heated in a dryer to approximately 1000°C. A small amount of hydrogen is required in the fluidized bed in order to facilitate the formation of HCl gas and begin the reaction: 4HCl + SiO2 ?2H2 O + SiCl4 Additionally, some SiCl3 H will be formed by the reaction: HCl + SiCl4 ? SiCl3 H + Cl2 Si + HCl ? Applications of Pure Silicon Silicones have a wide range of application because of their excellent properties of thermal stability etc. They find wide application in adhesive, lubricants, protective coatings and mold release agents manufacturing. They are widely used as from stabilizers for poly methanes, diffusion, pumps antifoaming agents for liquid, textile finishes. Silicones also find application in manufacturing of weather proofing concretes. Silicon is used in the aluminium industry to improve castability and weldability, not to add strength as noted in the text. Silicon-aluminium alloys tend to have relatively low strength and ductility, so other metals, especially magnesium and copper, are often added to improve strength. Silicon resins are widely used as coatings, moulding compounds, laminates sealants, room temperature curing cements for electrical insulation, impregnating electric coils, bonding agents and vibrating damping devices. Semiconductor grade silicon is used in the manufacture of silicon chips and solar cells. Fumed silica is used as filler in the cement and refractory materials industries, as well as in heat insulation and filling material for synthetic rubbers, polymers and grouts. Silicon rubbers are versatile materials, which find application in a wide variety of products. It is also used in medical devices used within the body (surgical).
Plant capacity: 300 Kg/dayPlant & machinery: 246 Lakhs
Working capital: -T.C.I: 557 Lakhs
Return: 39.00%Break even: 46.00%
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RUBBER POWDER FROM WASTE TYRES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile Rubber powder is one of the major byproduct of waste tyre recycling. Rubber powder has large number of use in the different section of the industry. Rubber tyres are reused, reprocessed or hand crafted into new products, the end result is that there is less waste and less environmental degradation as a result. Rubber powder is manufactured by using double-toothed roll, cyclone separator and sieves. Waste tyre recycling technology is very cost effective and performs 100% wastage tyre recycling (No churn left after the process). Raw material (wastage tyre) is cheap and easily available, Generate economically valuable products out of waste tyres and products have good market value and demand. Also each recycled ton of tyres preserves 10 tons of carbon dioxide (CO2) that is a major green house gas. Properties of Rubber Powder • It is fine powder of size of 5 meshes to 200 meshes. • It is insoluble in water. • It does not react with alkali or normal acid. • Bulk density of rubber powder 0.85 - 0.90. Uses & Applications Rubber powder has many applications like: Shoes factories, Tyres factories, Rubber connections factories, Oil seals factories, Hoses factories etc. Rubber powder could be also used in Oil factories, Vehicles factories, Brake pads factories, Roads paving, Stadiums flooring etc. Sometimes the rubber powder is used as a fuel in cement factories where one ton of tyres equal 700 kg of normal fuel, Or 4 tyres equal one barrel of fuel. Market Scenario Rubber powder has large number of use in different section of the industry. Rubber powder has large number of use in different section of industry. Rubber powder is manufactured by using double toothed roll, cyclone separator and sieves. Grading of rubber powder is done according to powder size. It is packed in the paper bags or plastic bag. The widening gap between demand and supply has pushed up rubber price which have ruled steady in anticipation of a bullish demand from the automobile industry.
Plant capacity: 18 MT/dayPlant & machinery: 50 Lakh
Working capital: -T.C.I: 710 Lakh
Return: 49.00%Break even: 37.00%
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RICE BRAN OIL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Profile Rice bran is the main source of rice oil. The majority of available bran continues to be used for animal feeds without being extracted for the oil. Rice oil, also called rice bran oil, has been used extensively in Asian countries. Rice oil is a minor constituent of rough rice when compared with the carbohydrate and protein content. Two major classes of lipids are present: those internal within the endosperm and those associated with the bran. The internal lipids contribute to the nutritional, functional, and sensory qualities of rice. Rice processing produces polished rice or the parboiled variety, in addition to two residues: husks (13%), used as fuel and bran (8%), used as animal feed, a food supplement and for edible oil production. In food industry, Rice is world’s most important food crop and more than half of the people in the world eat rice as the main part of their diet. The word to eat literally meant to eat rice. CHIEF CONSTITUENT Oleic acid 40 to 50%, linoleic 29-42% & saturated acids 16-20% grades. It is available in two grades; crude and edible. Rice bran oil is used in soap making and in animal feeds, hydrogenated oil can be used a shortening. Application Rice bran oil is truly The Worlds Healthiest edible oil, containing vitamins, antioxidants, nutrients and trans fat free. It is not just delicate and flavorful, it can help lower cholesterol, fight diseases, enhance the immune system, fight free radicals and more. Rice bran oil is extremely light, versatile and delicious. Used to fry, sauté, salad dressings, baking, dipping oils and where ever you use cooking oil. It is amazing cooking oil- light, healthy and also best in taste. Rice bran oil is vastly superior to traditional cooking oils and can be considered nutraceutical (food as medicine) oil that is perfect for all your healthy cooking needs. Rice bran oil is quickly becoming a favorite in commercial frying to replace hydrogenated oils that contain trans fat. This is due to rice bran oils health, flavor and performance benefits. Bran oil is used in the soap industry and to a limited extent refined to edible oil while the defatted bran meal is employed as an animal feed. Rice bran wax is an important by-product of rice bran oil industry. Rice bran wax can be used in the preparation of candles, polishes, cosmetics, emulsifiers and other industrial preparations. Market Scenario Indian edible oil industry is composed of some 15,000 oil mills, 600 solvent extraction units, 250 vanaspati units and over 600 refining units. With around 8% of world oilseeds production, over 7% of global protein meal production, around 4% of world oil meal export, total oilseeds production of 23 mn tonne and 5.6 mn tonne of edible oil production, India is the fourth largest edible oil economy in the world valued at USD 16.5 bn (Rs 660 bn). India has a share of nearly 6% of global vegetable oil production, nearly 11% of global vegetable oil imports and 9% of global edible oil consumption. And yet over 40% of the edible oil availability in the market is sourced from imports.
Plant capacity: 5100 MT/AnnumPlant & machinery: 280 Lakh
Working capital: -T.C.I: Cost of Project : 582 Lakh
Return: 45.00%Break even: 58.00%
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ACTIVATED CARBON FROM SAW DUST & COCONUT SHELL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile Activated carbon is a non graphitic form of carbon, which could be produced by activation of any carbonaceous material such as coconut shells, bamboo, wood chips, sawdust, coal, lignite, paddy husk etc. The process of activation is carried out in two stages. The raw material is first carbonized and then activated either by chemicals or by steam to derive the highly porous structure. Activated carbon has been used to purify different products since Roman times. Activated carbon has a very high internal surface area and is thus an ideal material for adsorption. Properties Adsorption Parameters of Activated Carbon of three grades namely powder, granular and pelletlized finds hundreds of different applications. By chemical activation, predominantly powder activated carbons are made and these qualities are mostly used for waste water treatment. Granular products and pellets used for gas purification are predominantly made by gas steam activation. To cite some examples from the numerous applications: decolourisation of sugar and sweeteners, drinking water treatment, gold recovery, production of pharmaceuticals and fine chemicals, catalytic process, off gas treatment of waste incinerators, automotive vapor filters, color/odor correction in wines and fruit juices. For Purification of liquids, the powdered form of activated carbon is added to the liquid to be purified and the mixture is agitated and finally filtered. Application of Activated Carbon Activated carbon is used in a wide gamut of industries starting the food products to nuclear reactor system, minor metal chemical and so on. The consumption of most of the industries is very small. Accordingly, various industries consuming activated carbon are grouped in following way. 1. Edible Oil Industry 2. Pharmaceutical Industry 3. Beverage Industry 4. Water treatment plants/water purification units. Activated carbon is used as catalyst support, purification of groundnut oil, purification of water for boiler purposes, in the manufacture of rayon yarn and in the purification of rice bran oil. Beside these industries mentioned above activated carbon finds its application in the purification of natural gas and as decolorizing agent in many chemical and allied industries. Market Scenario Activated carbon is an amorphous form of elemental carbon prepared by destructive distillation of any one of a variety of carbonaceous raw materials, including wood, coal or coconut shells. Worldwide demand for activated carbon is expected to increase more than ten percent per annum through 2016 to 1.9 million metric tons. While implementation of the newest Five Year Plan will bolster activated carbon use in water treatment, gains will also come from increasing consumption by industry, as demand for activated carbon in every major market in the nation is forecast to rise faster than the world average. Expanding production of edible oils, packaged beverages, and sweetener will stimulate growth of activated carbon in much of the rest of the world.
Plant capacity: 20 MT/day Plant & machinery: 181 Lakh
Working capital: -T.C.I: 1070 Lakh
Return: 43.00%Break even: 37.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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