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Waste Management and Recycling, Industrial Waste Management, Agro Waste, Municipal Garbage, Plastic, Paper, Metal, Iron, Glass, Rubber, Electronic, Medical Waste Recycling, Solid Waste Treatment, Agricultural, Wood Waste, Residue Processing Projects

Waste management is the collection, transport, processing, recycling or disposal, and monitoring of waste materials. Concern over environment is being seen a massive increase in recycling globally which has grown to be an important part of modern civilization. The consumption habits of modern consumerist lifestyles are causing a huge global waste problem.  Industrialization and economic growth has produced more amounts of waste, including hazardous and toxic wastes. There is a growing realization of the negative impacts that wastes have had on the local environment (air, water, land, human health etc.)

Waste management is the collection of all thrown away materials in order to recycle them and as a result decrease their effects on our health, our surroundings and the environment and enhance the quality of life. Waste management practices differ for developed and developing nations, for urban and rural areas, and for residential and industrial producers. Waste Management flows in a cycle: monitoring, collection, transportation, processing, disposal or recycle. Through these steps a company can effectively and responsibly manage waste output and their positive effect they have on the environment.

Waste generation per capita has increased and is expected to continue to climb with growing population, wealth, and consumerism throughout the world. Approaches to solving this waste problem in a scalable and sustainable manner would lead us to a model that uses waste as an input in the production of commodities and value monetized, making waste management a true profit center. The conversion of waste as a potential source of energy has a value as a supplemental feedstock for the rapidly developing bio-fuels sector. A variety of new technologies are being used and developed for the production of biofuels which are capable of converting wastes into heat, power, fuels or chemical feedstock.

Thermal Technologies like gasification, pyrolysis, thermal Depolymerization, plasma arc gasification, and non–thermal technologies like anaerobic digestion, fermentation etc. are a number of new and emerging technologies that are able to produce energy from waste and other fuels without direct combustion. Biodegradable wastes are processed by composting, vermi-composting, anaerobic digestion or any other appropriate biological processing for the stabilization of wastes. Recycling of materials like plastics, paper and metals should be done for future use.

There is a clear need for the current approach of waste disposal in India that is focused on municipalities and uses high energy/high technology, to move more towards waste processing and waste recycling (that involves public-private partnerships, aiming for eventual waste minimization - driven at the community level, and using low energy/low technology resources.

 

 

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Bagasse based Cogeneration Power Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Energy demand is fast increasing with rapid industrialization and urbanization in India. In a developing economy like India, generally energy demand is increasing at much faster pace than supply. Increasing demand also leads to increase in cost of energy, hence high power tariffs for consumers. Increasing price of petroleum crude and other fossil fuels, world over and in India in the last two decades, has forced us to look for cheaper, renewable sources of energy. Use of bio-mass generated from Agriculture and Agro-process industries are the prime and readily available sources of renewable energy. Cogeneration based on Rankine Cycle is not new to the sugar industry. The term power generation in the engineering sense implies the production of mechanical or electrical power from some other source of energy e.g., thermal hydroelectric or electrochemical energy. India is the second largest producer of Sugar cane in world after Brazil. Indian Sugar mills both in the private and co-operative or joint sector have accepted the importance of implementing high efficiency grid connected cogeneration power plant for generating exportable surplus. In fact, additional revenue stream by sale of exportable power to State Electricity Boards (or third party customers), has become the only way for achieving long term sustainability, given the fiercely competitive domestic and international sugar markets. Sugarcane Bagasse is an ideal renewable source of energy and is readily available from Sugar mills. Conventional means of power generation have used air, steam or water as a working medium for internal combustion engines reciprocating steam engines and steam and hydraulic turbines. Newer techniques such as magnetohydrodyamics, fuel-cell wind and solar power are under investigation and may eventually prove important. Per capita power consumption is a barometer of country's prosperity, economic growth and industrialization. Major portion of the additional power requirement will have to be met through thermal generation. Co-generation power plant (Power Plant) based on bagasse makes use of generation of power from bagasse as fuel. Cogeneration is the simultaneous production of process heat and electric power using single fuel. Biomass fuel can also be used in cogeneration plants for enhancing their efficiency. Biomass combustion facilities that produce electricity from steam-driven-turbine generators have a conversion efficiency of nearly 17 to 25 percent. Using a boiler to produce both heat and electricity (cogeneration) improves over all system efficiency to as much as 85 percent. That is, cogeneration converts 85 percent of the fuel’s potential energy into useful energy in two forms; electricity and steam heat. Cogeneration facilities increase economic viability and profitability of an industry. Cogeneration projects based on agro waste, like rice husk, bagasse etc. as fuel result is lowering the cost of energy generation, low capital investment, higher profitability of plant due to substantial reduction in cost of production and enhanced productivity and less consumption of costly and scarce fuels like diesel oil. The installed power generation of the country stood at 167,077.36MW during FY2010-2011. The Indian government has set ambitious goals in the 11th plan for power sector owing to which the power sector is poised for significant expansion. In order to provide availability of over 1000 units of per capita electricity by year 2012, it is estimated that, need-based capacity addition of more than 100,000 MW would be required. This has resulted in massive addition plans being proposed in the sub-sectors of Generation, Transmission and Distribution leaving ample space for new players. There is a very good scope in the power sector and new entrepreneurs should venture into this field.
Plant capacity: 10 MWPlant & machinery: 1423 Lakhs
Working capital: -T.C.I: Cost of Project : 3214 Lakhs
Return: 1.00%Break even: 49.00%
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Rice Bran Based Solvent Extraction Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Rice has been and continues to be the largest source of human nutrition. Rice bran is a by-product of the rice milling process. Rice bran is the most important source of edible oil among the unconventional sources. Rice bran is the brown coating around the white starchy rice kernel, which is obtained by dehusking paddy and polishing the rice. While white rice holds little nutritional value, the bran that is removed contains 65 percent of the rice kernel’s nutrients and boasts a bounty of healthful benefits. The thin brown layer that is milled off in the processing of white rice, rice bran is just as effective as the other bran’s in fighting high cholesterol and providing high-grade fiber. India produces about 80 million tonnes of paddy annually. This can yield about 5 million tonnes of rice bran and to the extent of 8 lakhs tonnes of rice bran oil. Production of rice bran oil is currently estimated at about 2 lakhs tonnes and hardly 10-15 per cent of it is of edible grade, although the potential availability is reckoned at about 8 lakhs tonnes. The wide gap between the actual production and the potential availability of rice bran oil is primarily due to the fact that at present around 70 per cent of the paddy produced in the country is processed through huller mills while only 30 percent is processed by modern sheller mills. It has been estimated that huller mills number about 80,000 while there are only 28,000 modern sheller mills. Rice bran oil is natural oil that is created using the hull or bran of the rice grain. One of the advantages of using rice bran oil in cooking is that the oil has a high smoking point. This means the oil is ideal for frying foods without running the risk of overheating and burning the food before the meat or coated vegetables are cooked all the way through. The creation of rice bran oil involves the pressing of the hull or bran of the rice grain. By pressing on the hull, small amounts of oil can be extracted and collected. The oil released from the rice bran contains a hefty amount of Vitamin E, gamma oryzanol and the essential fatty acids that lend a great deal of taste to the oil. The presence of a number of antioxidants also help to make rice bran oil a healthier alternative for use in salad dressings and as an ingredient in baked goods. Rice Bran Oil alone has the potentiality of wiping out a large part of the deficit oil in the country. India is the biggest producer of rice in the world, next to China. However only a very small proportion of the rice bran is processed and large quantity of oil in rice bran is wasted. According to the solvent Extractor's Association of India, the total production of oil from indigenous sources amounted to 76.2 lakhs tonnes in oil year 2003-2004 and in the current oil year this is expected to rise to around 80.6 lakhs tonnes. The government estimated that the total shortfall in supply was of the order of about 6 lakhs to 7 lakhs tonnes. However, it imported about 11 lakhs tonnes last year, which is expected to go up to about 15 lakhs tonnes in the current year. The government is importing just the double of its own stated shortfall. There is an ample of scope and space for new entrepreneurs to venture into this field. Few Indian Major Players are as under: A G Fats Ltd. Agrawal Oil Extractions Ltd. Balaji Agro Oils Ltd. Boppana Oils Ltd. Cethar Foodoil Ltd. Chaitanya Oils Ltd. Goa Agro Oil Ltd. Godavari Edible Bran Oil Ltd. J R Foods Ltd. J S P Oils & Fats Ltd. K G N Agro Internationals Ltd. Kedia Overseas Ltd. Kirti Dal Mills Ltd. Lakshmi Energy & Foods Ltd. Madras Vanaspati Ltd. Midland Industries Ltd. Modi Naturals Ltd. Morinda Overseas Inds. Ltd. Organic Chemoils Ltd. Patliputra Industries Ltd. Prakash Solvent Extractions Ltd. Raghunath Cotton & Oil Products Ltd. Rasoi Ltd. Ravindra Solvent Oils Ltd. Rice Oil & Foods Ltd. Rom Industries Ltd. S K M Animal Feeds & Foods (India) Ltd. Sambandam Solvent Extraction Ltd. Satyakala Agro Oil Products Ltd. Shanti Kunj Solvent Ltd. Shree Madhav Edible Products Ltd. Shree Shakthi Agro Oils Ltd. Siddaganga Oil Extractions Pvt. Ltd. Sidh Industries Ltd. Sonitpur Solvex Ltd. Sree Tulasi Solvent Extractions Ltd. Sri Murugarajendra Oil Industry Ltd. Srihitha Refineries Ltd. Thapar Agro Mills Ltd. Unique Organics Ltd. Vijay Agro Products Pvt. Ltd.
Plant capacity: 8100 MT/AnnumPlant & machinery: 486 Lakhs
Working capital: -T.C.I: Cost of Project : 804 Lakhs
Return: 42.00%Break even: 54.00%
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FUEL BRIQUETTES FROM BIOMASS (Bio Coal Briquettes from Agricultural Cellulosic Waste) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Energy is the key factor in economic development of country. As we approach the turn of century our requirements of energy will increase rapidly and vastly. Though there are several alternative conventional as well as non-conventional energy sources have been developed, still world is facing energy crisis day by day and it will rise in the coming future with rapid increase in population as well as industrialization. India is one of the big countries in the world having vast energy resources but these are not properly exploited to achieve maximum benefit and to check energy crisis. At present our country is fulfilling its demand by importing the crude petroleum oil from gulf countries. It has been expected that approximately 450 million tons of coal, 80 million tons of crude oil and 150 million tons of firewood will be required at that time to meet the domestic demand in our country. Among the non-conventional forms of energy, Bio-Energy offers vast potential under Indian conditions, due to the wide spectrum of biomass available in different agro-climatic regions of the country. It is estimated that over 120 million tons of agricultural and forest residues are generated annually. The biomass includes agro-industrial bi-products and animal refuse. These constitute tremendous waste problems in spite of their known high energy potential. Currently both storage and disposal only add to costs and hence affects productivity and profitability. At present most of these are not collected at all, or are burnt to reduce fire hazards or used inefficiently. Handling and transportation of these materials is difficult due to their low bulk densities and irregular sizes. These wastes, after processing can be converted into high density, high value solid fuel briquettes, known as "BIOCOAL" which can be efficiently used to replace coal and fire wood. Briquettes solid fuel known as biocoal can be used by the industrial, commercial and household domestic sectors. It has been found that several alternative energy sources has come up, among them, utilization of agricultural residues, forest residues, municipal garbage into valuable solid fuel is one which is one of the modern and latest concept which has come up to meet the growing demand of fuel. It is a cheaper solid fuel with high calorific and heating value. Its demand will definitely rise with rapid industrialization in the coming future. So a new entrepreneur can well venture into this field by fully assessing the fuel requirement by different small, medium and large-scale industries. The new prospective and decisive entrepreneurs can well venture by installing a unit of biocoal manufacturing to satisfy present and future demand.
Plant capacity: 4800 MT/AnnumPlant & machinery: 28 Lakhs
Working capital: -T.C.I: 129 Lakhs
Return: 46.00%Break even: 38.00%
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GLUE FROM LEATHER WASTE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Animal glue was the most common woodworking glue for thousands of years until the advent of synthetic glues such as polyvinyl acetate (PVA) and other resin glues in the 20th century. Today it is used primarily in specialty applications such as lutherie, pipe organ building, piano repairs, and antique restoration. Most animal glues are soluble in water, useful for joints which may at some time need to be separated. Alcohol is sometimes applied to such joints to dehydrate the glue, making it more brittle and easier to crack apart. Specific types include hide glue, bone glue, fish glue, rabbit skin glue. Significant amount of solid waste are produced including trimmings, degraded hide and hair from the beam house process. The solid wastes can represent up to 70 % of the (wet) weight of the original hides. Large amounts of sludges are also generated. Solid wastes can be utilized to manufacture utilizable products like dog toys, gelatin, glue, shoes etc. An animal skin consists of about 61% water, 34% fibrous proteins, 1% globular proteins, 2% lipids, 1% natural salts and some other ingredients including pigments. Out of three layers, the epidermis, dermis and the hypodermis it is the dermis which is later transformed into leather. The epidermis primarily composed of keratin has hair which is removed and the hypodermis has flesh and blood vessels which are also removed. In leather processing, the basic operations revolve round cleaning the skin of unwanted inter fibril material through a set of pre-tanning operations in the Beam House, processing the leather permanently by means of tanning and adding aesthetic value during the post tanning process. The starting material in most cases is raw hide or skin which has been preserved temporarily by the addition of common salt. There is a good scope and market potential for this product. New entrepreneurs should venture into this field.
Plant capacity: 750 MT/AnnumPlant & machinery: 139 Lakhs
Working capital: -T.C.I: Cost of Project : 335 Lakhs
Return: 43.00%Break even: 68.00%
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KRAFT PAPER FROM WASTE CARTON BOXES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Kraft paper, Brown paper or wrapping paper is made from variety of raw materials, e.g. Bagasse, ground wood, straw, waste paper, in various combinations or alone, waste carton boxes etc. Kraft mean strength and that is why its name. It is leading paper for wrapping heavy bundles. After corrugation it is used in many types of packing and it is an important packaging material. Kraft papers or brown papers are strong and flexible and quality Kraft paper are made by the Kraft chemical process or also known as sulphate process. They are normally sized with sizing agents & additives are added, and not bleached. The colour is only a natural colour. They are used in wrapping paper bags, linters corrugated sheets. Kraft paper exists in many grades. Here colour and surface finish are of secondary importance and the main requirements are that the paper should be strong and that it should provide some protection to wrapped goods, especially the rain this protection is achieved mainly by engine sizing. The fibres should be long, strong & beaten to give a sheet having maximum strength. Bleaching is avoided since it tends to reduce strength and is normally unnecessary for such paper and strong brown Kraft pulp is widely used. Brown wrapping papers are frequently machine-glazed (abbreviated MG) by allowing them to dry with one side in contact with a polished, beated cylinder, much as a photographer glazes his prints. The side in contact with the heated cylinder receives a bright glossy finish, while the other side remains rough. Paper is a biodegradable material; this means that when it goes to landfill it will rot; bacteria will form and produce methane. This is a powerful greenhouse gas that is 23 times more potent than CO2 (carbon dioxide) and contributes to climate change. We currently recycle 66% of the paper we use. Manufacturing virgin (brand new) paper uses more energy than making recycled paper, but varies dependent on the grade or type of paper being made. By using waste paper to produce new paper disposal problems are reduced. Moreover producing recycled paper involves between 28 - 70% less energy consumption than virgin paper and uses less water. The world consumption of paper and paperboard is estimated at over 300 mn tonne a year. It is constituted broadly of 30% of cultural papers (writing and printing), 14% of newsprint, and the balance of kraft and packaging paper including paperboards. The Indian production is about 2 to 3% of the global total. The overall value of the market is estimated at Rs 250 bn. In volume terms, the segment is presently estimated at over 6.9 mn tonne. It is expected to expand to 9.2 mn tonne in 2010-11. However, despite all the announced capacity expansions, India would still have a supply gap in 2010. The Indian market is today growing at three times the rate of the global average. India paper industry plans to invest USD 2.5 bn in the next two three years to add 2 mn tpa of paper and paper products production capacity. It will also help in improving cost-competitiveness. The domestic demand for paper is growing at around 8% for the last couple of years in line with GDP growth. However, the per capita consumption in the country is only 8 kg a year. As a result of this low base, the long-term growth prospects are bright. The governments thrust on education and special schemes are expected to help the industry in future. There is a very good scope and ample space for new entrants in this field. Few Indian Major Players are as under: A P R Packaging Ltd. Agrashakti Paper Mills Pvt. Ltd. Aryan Paper Mills Ltd. Ashutosh Paper Mills Ltd. Aurangabad Paper Mills Ltd. Ballavpur Paper Mfg. Ltd. Bazargaon Paper & Pulp Mills Pvt. Ltd. Best Paper Mills Pvt. Ltd. Bindlas Duplux Ltd. Bio Green Inds. Ltd. Bio Green Papers Ltd. Brown Paper Technologies Ltd. Chadha Papers Ltd. Chandpur Enterprises Ltd. Chemopulp Tissues Ltd. Cochin Kagaz Ltd. Craft Corner Paper Mills Ltd. Daman Ganga Board Mills Pvt. Ltd. Deoria Paper Mills Ltd. Dev Priya Inds. Ltd. Dev Priya Product Ltd. Ellora Paper Mills Ltd. Galaxy Papers Pvt. Ltd. Ganga Papers India Ltd. Genus Paper Products Ltd. Godavari Pulp & Papers Mills Pvt. Ltd. Goodwill Team Papers Ltd. Greenland Paper Mills Ltd. Hardoli Paper Mills Ltd. J B Daruka Papers Ltd. Kalptaru Papers Ltd. Kay Power & Paper Ltd. Khatema Fibres Ltd. Maheshwari Paper Ltd. Malu Paper Mills Ltd. Maruti Papers Ltd. Meenakshi Paper Mills Pvt. Ltd. Midland Plastics Ltd. Mira Textiles & Inds. (India) Ltd. Modinagar Paper Mills Ltd. Mukerian Papers Ltd. Multiwal Pulp & Board Mills Pvt. Ltd. Naini Papers Ltd. Nathani Paper Mills Ltd. Nav Bharat Tissues Ltd. Nice Papers Ltd. Nikita Papers Pvt. Ltd. Parijat Paper Mills Ltd. Parth Industries Ltd. Paswara Papers Ltd. Prism Industries Ltd. Rana Mohendra Papers Ltd. Rana Papers Ltd. Remco Paper & Board Inds. Ltd. Ruby Macons Ltd. Sainsons Paper Inds. Ltd. Saurashtra Paper & Board Mills Ltd. Shah Paper Mills Ltd. Shakumbhri Pulp & Paper Mills Ltd. Shakumbhri Straw Products Ltd. Shivashakti Paper Mills Ltd. Shree Acids & Chemicals Ltd. Shree Ajit Pulp & Paper Ltd. Shree Ambeshwar Paper Mills Ltd. Shree Sita Ram Paper Mills Ltd. Shri Ramchander Straw Products Ltd. Siddheshwari Paper Udyog Ltd. Sikka Papers Ltd. Sukhna Paper Mills Ltd. Sukhraj Agro Papers Ltd. T T Maps & Publications Ltd. Umesh Board & Paper Mills Pvt. Ltd. Unitech Paper Mills Pvt. Ltd. United Pulp & Paper Mills Ltd. Universal Paper Mills Ltd. Vaibhav Paper Boards Pvt. Ltd. Vamshadhara Paper Mills Ltd. Vidhi Industries Ltd. Well Pack Papers & Containers Ltd. Yash Papers Ltd.
Plant capacity: 15000 MT/AnnumPlant & machinery: 565 Lakhs
Working capital: -T.C.I: Cost of Project : 943 Lakhs
Return: 43.00%Break even: 56.00%
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PRECIPITATED SILICA FROM RICE HUSK ASH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion & or by gasification. The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in tern contains around 85%–92% amorphous silica. About more 20 million tones of RHA are produced annually in India. Generally rice husk is not used as cattle feed since its cellulose & other sugar contents are low. So the RHA produced is a great environment threat causing damage to the land & the surrounding area in which it is dumped. Lots of ways are being through off for disposing them by making commercial use of this RHA. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. Precipitated Silica (also called particulate silica) is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process. It is an amorphous form of silica; the word amorphous denotes a lack or crystal structure, as defined by x-ray diffraction. Early interest in amorphous silica was purely academic. The ash produced after the husks have been burned is high in silica. RHA can be used in a variety of application like: green concrete, high performance concrete, ceramic glaze, water proofing chemicals, roofing shingles, insulator, specialty paints, flame retardants, carrier for pesticides, insecticides & bio fertilizers etc. Precipitated silica is also used as filler for paper & rubber, as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. The distinguishing feature of the growth of precipitated silica industry in India is that it has classifiably flourished in the small-scale sector. Readily available new materials low capital investment & high rates of return offer a distinct advantage to the small-scale manufacturers to venture into this field. There is a very good scope in this sector. Few Indian Major Players are as under: Gujrat Multi Gas Base Chemicals Private Limited Gujarat Multi Gas Base Chemicals Private Limited, Mumbai Manswill Chemicals Private Limited Wellink Chemical Industrial Company Limited, Nanping Insilco Limited Famous Minerals and Chemicals Private Limited Gujarat Silicon Pvt. Ltd.
Plant capacity: 600 MT/AnnumPlant & machinery: 53 Lakhs
Working capital: -T.C.I: 273 Lakhs
Return: 43.00%Break even: 47.00%
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RE-REFINING OF ENGINE OIL, TRANSFORMER OIL & HYDRAULIC OIL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Engine oil, Transformer oil and hydraulic oil all are special grade petroleum oils, which had different specific gravity and viscosity. When these special grade oils are used, 60% of the oil is used in the engine, transformer and hydraulic oil and rest 40% of the oil is unused which can be further reused by purification. Mainly oil is contaminated by carbon, which can be separated by filtration and by thin film distillation technique. Thin film distillation technique is special type of distillation system, which is now largely used for making reclaimed engine oil, transformer oil and hydraulic oil. Engine oil becomes contaminated with foreign material in service. In circulating systems, where a substantial quantity of oil is involved, it is desirable to maintain it as clean as possible to provide maximum working efficiency and to keep wear and damage of lubricated parts to a minimum. Reconditioning of used oil may be accomplished by a continuous by pass or batch methods or combination of these. Engine oil is used in all types of engines with petrol, diesel etc. Used engine oils are generally discarded after a specific period of use. The present oil crisis has led to the development of certain techniques of refining such oil to make them compatible with fresh oil. Oil accounts for about 30 percent of India's total energy consumption. In our country (India) there is about 35% of demand is meet of by our own production and rest of the demand is meet up by the import only. Hence, it can be concluded that any type of petroleum product can be easily marketed if its selling cost is less than imported one. So it can be predicted that there is scope for new entrepreneurs in the petroleum base oil product. Cost Estimation: Capacity : 1800000 Ltrs./Annum Transformer oil/Hydraulic Oil by thin film Distillation Process
Plant capacity: -Plant & machinery: 103 Lakhs
Working capital: -T.C.I: 303 Lakhs
Return: 24.00%Break even: 54.00%
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PRECIPITATED SILICA FROM RICE HUSK ASH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion & or by gasification. The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in tern contains around 85% to92% amorphous silica. About more than 20 million tons of RHA are produced annually in India. Generally rice husk is not used as cattle feed since its cellulose & other sugar contents are low. So the RHA produced is a great environment threat causing damage to the land & the surrounding area in which it is dumped. Lots of ways are being through off for disposing them by making commercial use of this RHA. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. Precipitated Silica (also called particulate silica) is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process. It is an amorphous form of silica; the word amorphous denotes a lack or crystal structure, as defined by x ray diffraction. Early interest in amorphous silica was purely academic. The ash produced after the husks have been burned is high in silica. RHA can be used in a variety of application like: green concrete, high performance concrete, ceramic glaze, water proofing chemicals, roofing shingles, insulator, specialty paints, flame retardants, carrier for pesticides, insecticides & bio fertilizers etc. Precipitated silica is also used as filler for paper & rubber, as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. The distinguishing feature of the growth of precipitated silica industry in India is that it has classifiably flourished in the small scale sector. Readily available new materials low capital investment & high rates of return offer a distinct advantage to the small scale manufacturers to venture into this field. There is a very good scope in this sector. Few Indian Major Players are as under: Gujrat Multi Gas Base Chemicals Private Limited Gujarat Multi Gas Base Chemicals Private Limited, Mumbai Manswill Chemicals Private Limited Wellink Chemical Industrial Company Limited, Nanping Insilco Limited Famous Minerals and Chemicals Private Limited Gujarat Silicon Pvt. Ltd.
Plant capacity: 4500 MT/AnnumPlant & machinery: 816 Lakhs
Working capital: -T.C.I: 1820 Lakhs
Return: 37.00%Break even: 40.00%
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CARBON BLACK FROM WASTE TYRES (WASTE TYRE PYROLYSIS) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

With the phenomenal increase in number of automobiles in India during recent years the demand of tyres as original equipment and as replacement has also increased. As every new tyre produced is destined to go to waste stream for disposal/recycling/reclamation, despite its passage through retreading process, the number of used tyres being discarded is going to increase significantly. Timely action regarding recycling of used tyres is necessary in view to solve the problem of disposal of used tyres keeping in view the increasing cost of raw material, resource constraints and environmental problems including fire and health hazards associated with the stockpiles of the used tyres. The world generates about 1.5 billion waste tyres annually, 40 percent of them in emerging markets such as China, India, South America, Southeast Asia, South Africa and Eastern Europe. All Pyrolysis plant is renewable energy generation system. Pyrolysis plants are designed to generate quality fuel from polymer waste. Pyrolysis has several advantages over other alternative tyre recycling methods. No toxic substances are emitted, and various commercial applications for all of the products obtained are possible. Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials. Carbon black produced by Pyrolysis process is more economical compared to carbon black produced primarily from petroleum and is more price efficient to be used as an ingredient in the various industries. The profitability of a scrap tyre pyrolysis plant is, of course, process specific. The larger the plant capacity, the higher is the profitability. There is a very good scope and market potential for this product and new entrepreneurs should venture into this field. Cost Estimation: Capacity : Product Carbon Black 10500 MT/Annum, Fuel Oil 1200 MT/Annum Steel Wire 360 MT/Annum)
Plant capacity: -Plant & machinery: 266 Lakhs
Working capital: -T.C.I: Cost of Project : 374 Lakhs
Return: 41.00%Break even: 46.00%
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PAPER FROM WASTE PAPER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Paper is one of the most usable consumer items which has largely used throughout the world. It is generally prepared from cellulosic material by treating it with different type of chemicals and then process through roller and driers to make a suitable quality paper. The quality of paper depends upon the end use of the paper. As the demand for paper has increased, more timber has been needed to meet the demand for wood pulp. By using waste paper to produce new paper the demand can be met to some extent. Waste paper is an important raw material for paper and paper board manufacturing. Consumption of waste paper in India is very low compared to advanced countries. This is mainly due to lack of organized collection. However it is estimated that 25% of all paper consumed in India is now recycled. It is believed that waste paper might become a major a raw material for paper and pulp industry in the world since soft wood is becoming increasingly scarce. Waste paper collection provides regular employment to a substantial number of people, particularly lower income group, in cities. Waste paper in this country is generally obtained from printing, paper converting and packaging industries and from street sweepings. This type of waste paper is of low quality. About 80 percent of available waste paper pulp is used in the manufacture of paper boards. Small scale units depend almost entirely on waste paper as raw material. In India the use of recycled fibre is less in compared to developed countries. So there leaves a lot of ample space for new entrepreneurs to venture into this field. There is a very good scope to venture into this field. M/s U.P.Straw & Agro Products Limited M/s The West Coast Paper Mills Ltd. M/s Ballarpur Industries Limited M/s ITC Bhadrachalam Paperboards Limited M/s Aurangabad Paper Mills Ltd. M/s. Ahlstrom Asia Holdings Pte Ltd. M/s. Apcotex Industries Limited M/s Madhya Bharat Paper Mills Limited M/s. PEMCO INC Zenith Duplex Board Mills (P) Ltd. Web Tech Engg Pvt Ltd. Sud and Waren Pvt. Ltd. Super India Paper Private Limited Parwani Papers Pvt. Ltd. Neeraj Paper Agencies Ltd. Arihant Trafin Private Limited
Plant capacity: 15000 MT/AnnumPlant & machinery: 868 Lakhs
Working capital: -T.C.I: 1663 Lakhs
Return: 39.00%Break even: 47.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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