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Waste Management and Recycling, Industrial Waste Management, Agro Waste, Municipal Garbage, Plastic, Paper, Metal, Iron, Glass, Rubber, Electronic, Medical Waste Recycling, Solid Waste Treatment, Agricultural, Wood Waste, Residue Processing Projects

Waste management is the collection, transport, processing, recycling or disposal, and monitoring of waste materials. Concern over environment is being seen a massive increase in recycling globally which has grown to be an important part of modern civilization. The consumption habits of modern consumerist lifestyles are causing a huge global waste problem.  Industrialization and economic growth has produced more amounts of waste, including hazardous and toxic wastes. There is a growing realization of the negative impacts that wastes have had on the local environment (air, water, land, human health etc.)

Waste management is the collection of all thrown away materials in order to recycle them and as a result decrease their effects on our health, our surroundings and the environment and enhance the quality of life. Waste management practices differ for developed and developing nations, for urban and rural areas, and for residential and industrial producers. Waste Management flows in a cycle: monitoring, collection, transportation, processing, disposal or recycle. Through these steps a company can effectively and responsibly manage waste output and their positive effect they have on the environment.

Waste generation per capita has increased and is expected to continue to climb with growing population, wealth, and consumerism throughout the world. Approaches to solving this waste problem in a scalable and sustainable manner would lead us to a model that uses waste as an input in the production of commodities and value monetized, making waste management a true profit center. The conversion of waste as a potential source of energy has a value as a supplemental feedstock for the rapidly developing bio-fuels sector. A variety of new technologies are being used and developed for the production of biofuels which are capable of converting wastes into heat, power, fuels or chemical feedstock.

Thermal Technologies like gasification, pyrolysis, thermal Depolymerization, plasma arc gasification, and non–thermal technologies like anaerobic digestion, fermentation etc. are a number of new and emerging technologies that are able to produce energy from waste and other fuels without direct combustion. Biodegradable wastes are processed by composting, vermi-composting, anaerobic digestion or any other appropriate biological processing for the stabilization of wastes. Recycling of materials like plastics, paper and metals should be done for future use.

There is a clear need for the current approach of waste disposal in India that is focused on municipalities and uses high energy/high technology, to move more towards waste processing and waste recycling (that involves public-private partnerships, aiming for eventual waste minimization - driven at the community level, and using low energy/low technology resources.

 

 

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METHYL METHACRYLATE (MONOMER) FROM ACRYLIC SCRAP - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Methyl methacrylate, is known for its excellent transparency and weather ability, as well as its easy recyclability. The acrylic has attracted a great deal of attention for environmental considerations. Methyl methacrylate is key monomer for acrylic resins, coating materials, and polymers that meet the fast rising demand for light guide panels in LCD assemblies. It is produced by direct oxidative esterification, which is a revolutionary process technology. The persistence of methyl methacrylate in the atmosphere is short, and the chemical is not considered to contribute directly to depletion of the ozone layer. Methyl methacrylate is not expected to bioconcentrate in the environment, and inhalation from air is likely the primary route of human exposure. The disposal of waste plastics has become a major worldwide environmental problem. The multi-million tons of post-consumer plastic waste which are generated annually were previously dumped in land fill sites, a non-sustainable and environmentally questionable options. Methyl methacrylate is used in the manufacture of resins and plastics. It is used in the manufacture of methacrylate resins and plastics, textile auxiliaries and sizing materials. & it is also used in the impregnation of concrete to make it water repellent, and also has used in the fields of medicine and dentistry to make prosthetic devices and as a ceramic filler or cement. A growth sector has been electronic applications for PMMA where it is used in flat screen televisions and liquid crystal displays. Demand in this application has seen strong growth up to 2008 but, was expected to decline for the first time in 2009 as consumers put off purchases of flat screen TVs and Computer monitors. This industry is expanding rapidly, so, there is a good scope to enter in this field.
Plant capacity: 300000 Ltrs./AnnumPlant & machinery: 72 Lakhs
Working capital: -T.C.I: 195 Lakhs
Return: 40.00%Break even: 48.00%
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WASTE TYRE PYROLYSIS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

With the phenomenal increase in number of automobiles in India during recent years the demand of tyres as original equipment and as replacement has also increased. As every new tyre produced is destined to go to waste stream for disposal or recycling or reclamation, despite its passage through retreading process, the number of used tyres being discarded is going to increase significantly. Timely action regarding recycling of used tyres is necessary in view to solve the problem of disposal of used tyres keeping in view the increasing cost of raw material, resource constraints and environmental problems including fire and health hazards associated with the stockpiles of the used tyres. The world generates about 1.5 billion waste tyres annually, 40 percent of them in emerging markets such as China, India, South America, Southeast Asia, South Africa and Eastern Europe. In India, all new vehicles have radial tyres, so now there are piles of radial tyres here. Analysis indicates that 0.6 Million Tons of tyres scrap is generated in the country annually. It is commonly accepted in the tyre industry that about one tyre per person per year is discarded. Since there is no industry group or governmental agency that monitors tyre disposal in the country, the best estimates that can be made are based on tyre production. So supply situation of scrap tyres is only going to improve in years to come as a result of growing vehicle population in India. Mandatory scrapping of all ELV (End of Life Vehicles), in metros by 2010-11 and across India by 2012-13 is also likely to ensure large scale availability of scrap tyres at select locations there by encouraging organized players. The management of scrap tyres has become a growing problem in recent years. Scrap tyres represent one of several special wastes that are difficult for municipalities to handle. Whole tyres are difficult to landfill because they tend to float to the surface. These stockpiles are also direct loss of energy and resources in addition to fire & health hazard and other environmental issues. The main constituent of a tyre is rubber and the largest single application of rubber is vehicle tyres. Also the requirement of tyre is directly related to growth of automobile. The production of automobiles is forecast to continue to rise and is indicative of buoyant economic conditions for tyre industry, but at the same time guarantee and annual discarded scrap tyre volume growing at the same rate as new tyre manufacture. Waste represents a threat to the environment and human health if not handled or disposed of properly. According to this hierarchy, the priority of any country should be to extract the maximum practical benefits from products and prevent and minimize the waste that is generated. Thus, strategies for waste disposal should focus on waste prevention and minimization through the ‘3 Rs’ - Reduce, Reuse and Recycle. Gasification/Pyrolysis are two related forms of thermal treatment where Waste materials are heated to high temperatures with limited oxygen availability. Tyre to Energy Alternatives Tyres have a fuel value of 12,000 to 16,000 Btu per pound, slightly higher than that of coal. With existing technology, tyre combustion can meet environmental requirements. Combustion facilities currently using tyres as fuel include: Power plants, Tyre manufacturing plants, Cement kilns, Pulp and paper plants & Small package steam generators etc. Waste Tyre Pyrolysis: Pyrolysis of tyres involves the application of heat to produce chemical changes and derive various products such as carbon black, fuel oil, steel wires and combustible gases. The history of tyre pyrolysis projects to date indicates that the problems blocking them have been technical and economic. These include the problems of upgrading the carbon black by-product while keeping down the operating cost of the process and the capital cost of the plant. Recently, there has been a technical advance in char upgrading which have helped tyre pyrolysis economically feasible. Given below is the Input to Output ratio: Input Material: Waste Tyre Input : 1000 Kgs Output - 450 lit of Industrial Fuel oil - 125 Kg of Petroleum Gas - 330 Kg of Carbon Black - Up to 110 Kg of Steel wires Output is fuel oil which is mixture of petrol, diesel and kerosene. This Fuel oil can be directly used in boilers, generators, thermic fluid heaters, hot air generators, hot water generators, Furnace etc. Economics A preliminary cost analysis for a proposed tyre reprocessing unit is done on the following formula which is used to evaluate process economics. The process is highly profitable even for a small to larger unit capacity. The following formula is used to evaluate the process economics: P=F+R-C-T-S-D Where P is the profit, F is the tipping fee collected for tyre disposal, R is the revenue received from the sale of products, C is the processing cost of transportation of tyres, S is the cost of tyre cutting or shredding, and D is the cost of disposal of waste products. A small unit for tyre pyrolysis can cost from Rs 3.5 Crores to Rs 4.0 Crores depending on the capacity of the unit. This capital cost of investment will increase as the capacity of the unit increases. Conclusion Tyres should be utilized to minimize environmental impact and maximize conservation of natural resources. The management of scrap tyres has become a growing problem in recent years. But the pyrolysis technology has a great potential for using a major portion of scrap tyres generated each year, and actually reducing the tyre stockpiles that is in other words to convert waste stream of tyres into marketable products. Waste tyre pyrolysis has indeed identified existing and potential source reduction and utilization methods which will be effective in solving the tyre problem in the coming years.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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SODIUM SILICATE FROM RICE HUSK - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Sodium Silicate is a colourless compound of oxides of sodium and silica. Sodium silicate is the generic name for a series of compounds derived from soluble sodium silicate glasses. They are water solutions of sodium oxide and silicon dioxide combined in various ratios. These are sold as 20% to 50% aqueous solutions called water glass. Rice husk is an alternative source for silica. Rice husk a major by-product of the rice milling industry, is one of the most commonly available lignocellulosic materials that can be converted to different types of fuels and chemical feedstock through a variety of thermo chemical conversion processes. Rice husk is an agricultural residue abundantly available in rice producing countries. The husk surrounds the paddy grain. Sodium silicate is an excellent adhesive for sealing fiberboard boxes because it sets quickly and firmly holds the flaps together. Sodium silicate solutions of widely varying ratios are used for making many kinds of cement, including types for acid-proof construction, refractory used, and binding thermal insulating materials. There are a number of outstanding advantages of sodium silicates as binders in the cement mixtures. These include resistance of the set cements to acid, to high temperature, and to water. The annual rice husk produce in India amounts is generally approximately 120 million tons. India is a major rice producing country and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion and/or by gasification. The different types of biomass used for gasification, rice husk has a high ash content varying from 18-20%. The demand of sodium silicate is increasing day by day. So, there is a good scope of enter into this field.
Plant capacity: 4500 MT/AnnumPlant & machinery: 84 Lakhs
Working capital: -T.C.I: 220 Lakhs
Return: 40.00%Break even: 47.00%
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PARTICLE BOARD FROM RICE HUSK - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice hulls (or rice husks) are the hard protecting coverings of grains of rice. Construction industry is one of the fastest growing sectors in India. Rapid construction activity and growing demand of houses has lead to the short fall of traditional building materials. Bricks, Cement, sand, and wood are now becoming scares materials. Wood or wood based composite boards with lightweight & high strength are still a preferred option for construction due to their reasonable costs. The growing shortage of wood has led to the development of suitable alternative materials. Rice husk particle board is one such material which is being considered as a potential substitute for wood & wood based boards. Agricultural waste or residue is made up of organic compounds from organic sources such as rice straw, oil palm empty fruit bunch, sugar cane bagasse, coconut shell, and others. Rice husk from paddy (Oryza sativa) is one example of alternative material that can be potentially used for making particle board. Rice husk is unusually high in ash, which is 92 to 95% silica, highly porous and lightweight, with a very high external surface area. Its absorbent and insulating properties are useful to many industrial applications, such as acting as a strengthening agent in building materials. Rice husks are processed into rectangular shaped particle boards. Most particle boards produced is in the intermediate density range from 0.40 to 0.80 g/cm3, low density boards in the range from 025 to 0.40 g/cm3 are insulating type whereas high density boards in the range from 0.80 to 1.20 g/cm3 are called hard board type. Industry size estimated at Rs. 1,000 Crores, about 0.49 mln. m3 90 % Pre laminated, 10% plain 60% Cheaper than Plywood Industry growing at around 20 %, 50% imported, Dominated by organized sector, Highly profitable from agro based raw materials. The Indian market for particleboard and plywood is estimated in value terms, at over Rs 17 billion. Of the total market, particleboard accounts for over 30% of the market with the rest over 70% accounted by plywood segments. Particle boards are slowly gaining acceptance as a substitute for other board materials such as plywood and block boards and even for sawn timber whenever it is competitive in price. This trend is accepted to strengthen further in the coming years as the availability of plywood, blackboards and timber is declining and their prices are showing an upward trend. As the pressure on the limited forest resources increases there would be a greater need to manufacture reconstituted wood boards such as particle boards which is normally manufactured from forest management wastes whereas sawn timber and plywood and block boards require prime quality logs. As in many emerging markets, India is experiencing a rapid phase of urbanization with a change in lifestyles, a growing demand for engineered wood and agro based panel products, and a high infrastructure, industry sources expect positive growth for wood and agro based products such as plywood, particleboard, medium density fiberboard, oriented-strand board and laminated veneer lumber in near future. So, there is a good scope of the product in the near future.
Plant capacity: 1500000 Pcs. /Annum, Size of Board 6Plant & machinery: 110 Lakhs
Working capital: -T.C.I: 733 Lakhs
Return: 47.00%Break even: 32.00%
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CATTLE FEED FROM MOLASSES & BAGASSE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities,Plant Layout

In India the animal feed industry is of recent origin. There are today as many as 14 plants in the organized sector. All of them have excellent facilities for quality control and are well equipped for chemical analysis of raw materials and the finished products. The compound feeds for cattle are finding large markets all over India because of the increased effort to produce more milk products. It is anticipated that the capacity of this industry in India is likely to increase rapidly. India has the largest cattle, buffalo and goat population according to latest census. Poultry feed is needed to produce poultry, a substantial part of the food industry. The size of food industry depends on population, which is not constant. With animals, feed plants coming up in high cities especially in Chennai, Kolkata and Mumbai. They are producing top quality poultry & cattle feed. It is expected that in the next few years the animal feed industry in India would rank among the major industries. It can be predicted that any entrepreneur into this project, will be successful. Few Indian Major Players are as under: Agro Tech India Ltd. Amrit Feeds Ltd. Anirudh Foods Ltd. Annam Feeds Ltd. Baramati Agro Ltd. Gajanan Extraction Ltd. Goldmohur Foods & Feeds Ltd. Graintec India Ltd. Hanuman Minor Oils Ltd. Hatsun Agro Products Ltd. Indian Potash Ltd. Induss Food Products & Equipment Ltd. K S E Ltd. Kapila Krishi Udyog Ltd. Kumar Food Inds. Ltd. Kwality Feeds Ltd. Lakshmi Energy & Foods Ltd. Parag Agro Products (Gujarat) Ltd. R K Patel Food Pvt. Ltd. S K M Animal Feeds & Foods (India) Ltd. S O L Ltd. Schreiber Dynamix Dairies Ltd. Shanti Kunj Solvent Ltd. Snam Vijaya Feeds Ltd. Sonitpur Solvex Ltd. Tinna Oils & Chemicals Ltd. Vegepro Foods & Feeds Ltd.
Plant capacity: 9000 Ton/AnnumPlant & machinery: 29 Lakhs
Working capital: -T.C.I: 253 Lakhs
Return: 47.00%Break even: 38.00%
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E-WASTE RECYCLING PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Electronic waste, e-waste, e-scrap, or Waste Electrical and Electronic Equipment (WEEE) is a loose category of surplus, obsolete, broken, or discarded electrical or electronic devices. The processing of electronic waste in developing countries is causing serious health and pollution problems due to lack of containment, as do unprotected land filling (due to leaching) and incineration. The Basel Convention and regulation by the European Union and United States aim to reduce these problems. Reuse and recycling of this e-waste are promoted as alternatives to disposal as trash. There are several plants established for this particular purpose where large amount of electronic waste are recycled using the best technologies. A new trend in recycling is reuse of these waste contents. Apart from these new technologies; screening, reuse, granulating, refining, conditioning are also important processes in recycling. There is an estimate that the total obsolete computers originating from government offices, business houses, industries and household is of the order of 2 million. Manufactures and assemblers in a single calendar year, estimated to produce around 1200 tons of electronic scrap. It should be noted that obsolesce rate of personal computers (PC) is one in every two years. The consumers find it convenient to buy a new computer rather than upgrade the old one due to the changing configuration, technology and the attractive offers of the manufacturers. Due to the lack of governmental legislations on e-waste, standards for disposal, proper mechanism for handling these toxic hi-tech products, mostly end up in landfills or partly recycled in a unhygienic conditions and partly thrown into waste streams. Computer waste is generated from the individual households, government, both public and private sectors, computer retailers, manufacturers, foreign embassies, secondary markets of old PCs.etc. Of these, the biggest source of PC scrap is foreign countries that export huge computer waste in the form of reusable components. The scope for e-waste recycling project is very good. New entrepreneurs’ venturing into this field will be successful. Cost Estimation: Capacity : Monitor 10 Pcs. Per Day. Plastic Dana 5.33 MT Per Day E-Waste Recycling Plant Copper Wire Scrap 9 Kgs/Day Glass Scrap From Crt 270 Kgs/Day Other Metal 800 Kgs Per Day
Plant capacity: -Plant & machinery: 51 Lakhs
Working capital: -T.C.I: 196 Lakhs (W/C 1 Month)
Return: 47.00%Break even: 40.00%
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FURFURAL FROM CORNCOBS, RICE HUSK & SUGARCANE BAGASSE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Furfural is produced from agricultural waste biomass that contain pentosans, which are aldose to sugars, composed of small rings formed from short five-member chains, that constitute a class of complex carbohydrates, present in cellulose of many woody plants such as corn cobs, sugar cane bagasse, rice and oat hulls etc. Furfural is a clear, colorless motile liquid with a characteristic almond-benzaldehyde odor. Any material containing pentosans can be used for the production of furfural. Technically furfural is produced by acid hydrolysis of the pentosan contained in woody biomass. Furfural is the only organic compound derived from biomass that can replace the crude oil based organics used in industry. Furfural is used as a solvent in petrochemical refining to extract dienes from other hydrocarbons. Furfural, as well as its derivative furfuryl alcohol, can be used together with phenol, acetone, or urea to make solid resins. Furfural can be used for the production of lubricants; specialist adhesives and plastics; and nylons. It is the starting material for cycling shorts and many more. The demand for furfural and furfuryl alcohol in the international market will maintain stable growth for the next few years. Due to problems in environmental impact and cost, the output of furfural in advanced countries such as the United States and European countries will decline further owing to the relatively low production cost of furfuryl alcohol in India. Expanded production of downstream products can remarkably increase the added value of India’s furfural and furfuryl alcohol industrial chain. The production of the (tetrahydrofuran) and PTMEG (polytetramethylene ether glycol) using furfural as raw material is an important way to increase the added value and is worth great attention from furfural producers. Production of furfural and furfuryl alcohol is projected to increase at an average annual rate of 5% provided no shortage of raw material (corncobs) is experienced. China is the only major region where increased furfural production is expected in the next five years. There is a good scope to venture into this field for new entrepreneurs.
Plant capacity: 600 MT/AnnumPlant & machinery: 69 Lakhs
Working capital: -T.C.I: Cost of Project : 278 Lakhs
Return: 41.00%Break even: 52.00%
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PLASTIC GRANULES FROM WASTE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Plastic is a very common material that is now widely used by everybody in this world. Plastic is used in many ways as it is light weight and compact. The maintenance that is required is very less. Common plastic items that are used are bags, bottles, containers and food packages. A plastic is any one of a large and varied group of materials, which consists of essential ingredient combination of carbon with oxygen, hydrogen, nitrogen and other organic and inorganic elements. While solid in the finished state, at some stage in its manufacture it has been or can be formed into various shapes by flow-usually through the application singly or together of heat and pressure. They play an important role in the economy of all industrially advanced countries. Though plastic is a very useful material that is flexible, robust and rigid they become waste after their use and they pollute the atmosphere. To protect the environment as well as to take advantage of plastic, recycling procedure is used. Plastic recycling is the process of reprocessing used scrap and waste plastic into new plastic material. Recycling old plastic products uses 20%-40% less energy than manufacturing it from new. To aid the recycling process, plastics come with plastic identification code to identify the different polymers that are used in the manufacture of plastic. The American Society of Plastics has recognized seven different types of plastic and has given each category a number, which can be found on the bottom of the plastic container. The two most recyclable categories are: 1. Marked “1”: This category contains PET or PETE (Polyethylene Terephthalate) plastics. 2. Marked “2”: This category contains HDPE (high-density polyethylene) plastics. Plastics find application in a wide range of products, in industrial and agricultural applications and consumer use. Hence, the demand for plastics depends largely on growth in user segments and overall macro-economic growth. It has been seen that the consumption of polymers is closely linked to the economic development of a country. In this respect, plastics are similar to rubber and driven by the same factors. Thus all used plastics will either go for recycling or land filling. If all plastics could have been recycled, we could reduce our oil consumption and save 25% of our landfill space. Plastics waste recycling is considered to be one of the most viable projects all over the world today. Developed countries like Japan, Korea, reprocess plastic waste in a big way. There are new techniques introduced every day; however, the polymer industry can develop new grades and types of plastics, that too faster than the recycling equipment industry can develop identification & sorting techniques as well as equipment. There is still much that can be done to improve the collection and infrastructure of the recycling industry. Incentives to increase collection and use of recycled or bio based materials come mainly from legislatively mandated initiatives or from positive business climates (such as dramatic increases in oil prices or consumers demand). There is a very good scope and market potential for recycling. New entrepreneurs should venture into this field. Few Indian Major Players are as under: A B M International Ltd. Aadi Industries Ltd. Bhagwati Spherocast Ltd. Borana Plastic Ltd. Electro Polychem Ltd. Gujarat Chemi-Plasto Ltd. Lifeline Injects Ltd. Omrim Securities Ltd. Petro Plast Industries Ltd. Poly Medicure Ltd. Rishi Packers Ltd. Shree Datta Inds. (India) Ltd. Shyam Textiles Ltd. Super Polyfabriks Ltd. Suprapti Plastics Ltd. Tarajyot Polymers Ltd. V H C L Industries Ltd.
Plant capacity: 720000 Kgs./AnnumPlant & machinery: 65 Lakhs
Working capital: -T.C.I: 192 Lakhs
Return: 42.00%Break even: 46.00%
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CHIP BLOCK (COMPRESSED WOOD) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Wood waste is, by far, the largest portion of the waste stream generated from wood working Industry. Almost everyone in the woodworking business has a problem with wood scrap, chips and sawdust occurring as a by-product of woodworking. From the mill to the finished product, this offal represents an impressive amount, approximately 50 percent and is usually categorized as waste. Piles of wood waste can be quickly turned into piles of savings and profits with the proper wood waste disposal system. Wood waste generated at residential and commercial wood frame construction sites offers a greater potential for reuse due to the ease of separating the wood during the various stages of construction. Cut offs and scraps generated during the framing and trimming stages constitute a relatively clean and homogeneous waste steam that can make an excellent feedstock for engineered wood production. This type of wood waste represents a highly desirable form of wood waste that processors are eager to obtain. Hence all these alternatives can save money in avoided disposal fees and potentially generate income from the sale of salvageable materials. Shavings and sawdust may be reground into wood flours, or the wood flour may be recovered as sized dust materials that have been screened and separated. Wood flour has major industrial markets in industrial fillers, binders and extenders in industrial products like epoxy resins, fertilizers, adhesives, absorbent materials, felt roofing, inert explosive components, ceramics, floor tiles, cleaning products, wood fillers, caulks and putties, soil extenders and a vast array of plastics. Some wood flours like mesquite may be used in edible flavorings for human or pet consumption. Wood/sawdust chip block are generally used as packing components. They are also used as the feet of wooden pallet in packaging. Wood-fired systems using sawdust, shavings or shop-produced wood waste account for 88 percent of power production, with landfill gas accounting for 8 percent, agricultural waste 3 percent and anaerobic digesters 1 percent of power production (NREL data). Some power companies co-fire biomass with coal to save fuel costs and earn emissions credits. Using wood waste or other biomass in the fuel mix enhances their competitiveness in the market place. Added to decreased production and less supply to meet what had been the demand, there has been increasing demand for sawdust from the bio-energy sector as more consumers are incorporating pellet stoves and pellet-fueled hot-water boilers into their homes. This has led to increasing numbers of wood-pellet producers, especially in the northern and northeastern states. The increased demand for sawdust and increased price for the commodity has primarily impacted livestock producers, particularly dairy farmers and hog producers who use sawdust as part of a composting system for decomposing quarantined carcasses. There is a very good demand and market potential for this product.
Plant capacity: 180000 Nos./AnnumPlant & machinery: 70 Lakhs
Working capital: -T.C.I: 136 Lakhs
Return: 42.00%Break even: 45.00%
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PAPER BAGS FROM WASTE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Paper bags are more popular and good in appearance. Paper bags are gradually replacing the plastic bags from the market in India. Plastic bags are cheap but they cause much destruction to the environment. For this reason more and more companies in India are offering paper bags to their customers for carrying purpose. Paper bags look more attractive and they come in a variety of shapes, size, colour and design. Paper bags are preferred more today because it makes a style statement and adds to one’s appearance. In addition to that, paper bags can carry a lot more weight than plastic bags. All the waste product produced in the earth except plastic base can be easily biodegradable. In a word it can be used for land filling material or for the land development. Paper based products are totally ecofriendly products, which help us to keep the balance of natural climate. There are variety of products can be manufactured such as paper dish paper glass, paper for greetings, card, paper for different types billing, paper used for making paper bags of different varieties which can be used for cement filling bags, again another which can be used as shopping bags. Kraft paper, Brown paper or wrapping paper is made from variety of raw materials, e.g. Bagasse, ground wood, straw, waste paper, in various combinations. 'Kraft' means strength and it is leading paper for wrapping heavy bundles. Kraft papers or brown papers are strong and flexible and quality Kraft paper are made by the 'Kraft' chemical process or also known as sulphate process. They are normally sized with sizing agents & additives are added, and not bleached. The colour is only a natural colour. They are used in wrapping paper bags, linters corrugated sheets. Paper bags are manufactured from multiple plies of paper. Natural Kraft paper is used most commonly. Extensible Kraft paper is less commonly used, but provides a higher level of strength than Natural Kraft. The improvement in strength is due to the manufacturing process for the paper, not the conversion of the paper into bags. Bleached white Kraft paper is also used for bags to improve the appearance of the bag and the customer’s perception as to the quality expensive than natural Kraft & usually a bleached Kraft outer ply is used with natural Kraft inner plies. Bleached Kraft has reduced strength due to the bleaching process. The Indian paper industry is highly fragmented, with capacities scattered over a wide spectrum of units ranging from 5 tpd to 600 tpd capacity. Of the total installed capacity, 43 per cent is dependent on forest based raw materials, 28 per cent on agro based raw materials and the remaining 29 per cent on other materials, including secondary fibre. Sustained availability of fibre resources is the major long-term concern for the growth of the paper industry. There is very good scope in this sector for new entrepreneurs.
Plant capacity: 1200 MT/Annum, 60000 Nos. Paper Bags/Day, Each Bags Wt. 65 gramsPlant & machinery: 184 Lakhs
Working capital: -T.C.I: 433 Lakhs
Return: 49.00%Break even: 43.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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