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Textile, Apparel, Clothing, Denim wear, Innerwear, Lingerie, Hosiery, Denim Jeans, Readymade Garments and Under Garments Industry.

The Readymade garments industry is increasing day by day due to changes of fashion in day to day life.The readymade garment industry in India owes its existence to the emergence of a highly profitable market for exports. Ready-made garments account for approximately 45% of India's total textile exports. They represent value added and less import sub sector. In the recent years, however, the domestic demand has also been growing rapidly.

The changes in the life style since the onset of the liberalization era, and given the base of the industry for the overseas market, Indian garments industry have taken big strides. The entry of the Indian and global fashion designers has stimulated the market further. With the rising tailoring costs and relatively low prices of standardized products, the Indian consumer is increasingly taking to readymades. In the past, the readymades market was confined mainly to baby dresses and small manila-shirts and dress shirts.  Now it has extended to trousers, suits, and lady dresses and, of course, fashion garments for men and women.  Readymades of specific brands have become not only a status symbol; these have brought a more contemporary style in offices as much as in social circles. Franchised boutiques have been established as tools for brand and image building.

The garments  industry categorizes  itself  into  many  segments: formal wear and casual wear; women's dresses, men's and kids wear; suits, trousers, jackets and blazers; shirts, sportswear, tee-shirts, denims, neckwear; undergarments (men's and women's),  knitwear, saris. Denim is graded in clearly defined weight classes.  Lightweight denim (cambray) is used in shirts and blouses.  Heavy classical denim is used to make trousers, jackets or coats. 

The market segmentation by price differentials is notable: high-end for the affluent, medium priced for the core and high middle classes, low-end for the low and core middle class. Of the entire industry volume of about 5 million tonnes, polyester and polyester filament yarn account for about 1.7 million tonnes, and acrylic, nylon, and viscose taken together for 300,000 tonnes. The balance is represented by cotton textiles.

The Indian branded garment market, which is estimated at over Rs 185 billion, accounts for 25% of the Rs 745 billion readymades market. Following the entry of several new brands, the branded segment has grown at 25% annually. This represents a shift from unbranded to the branded segment. The market for men’s innerwear is estimated to be worth Rs 25 billion, with branded market valued at Rs 7 billion.

The Lead Players & Alliances in this sector globally includes Maxwell Apparel Ind., Lovable, USA, Page Apparel Mfg., Jokey Intl., USA, etc. Some of the major leading brands include Arrow, Allen Solly, Van Heusen, Louis Phillipe, Park Avenue, Zodiac, Lee, Excalibur, Flying Machine, Ruf n Tuf, Newport, Peter England, Louis Straus, Stencil, Wrangler, Rod Lever, etc.

The textile industry occupies a leading position in the hierarchy of the Indian manufacturing industry. It has witnessed several new directions in the era of liberalization. While textile exports are increasing and India has become the largest exporter in world trade in cotton yarn and is an important player of readymade garments, country’s international textile trade constitutes a mere 3% of the total world textile trade.  Several mills have opted for modernization and expansion and are going in for export-oriented units (EOUs) focused on   production of cotton yarn. It has passed through cyclical oscillations and at present, it is witnessing a recovery after a downturn. 

A major improvement in weaving efficiency has been brought about by developments in spinning technology which has enabled production of yarn of higher quality. A major share of the looms installed in composite mills is now of automatic looms. However, autolooms installed in the decentralized and powerloom segments are small in number. Shuttleless technology, direct wrapping, use of splicing technology, automatic doffing and knotting systems, help to increase mill productivity. Speed of the auto looms or shuttleless looms is 60% higher than that of non-autolooms.

The textile industry has managed to modernise the spinning sector but there is a long way to go on the weaving front. India's power loom sector has over 10,000 shuttleless looms as compared to 150,000 in China.  The lead players in the Indian industry include Bombay Dyeing, Arvind Mills, Century Textiles, Coats Viyella, Morarji Gokuldas Spinning, JCT, Hindustan Spinning, etc.

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COTTON YARN FROM WASTE YARN - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Cotton is fun and fashionable. Its beauty and natural comfort make the world a better place. Can you imagine a world without cotton? It's often the first fiber we touch when we are born into the world… and it stays with us throughout our lives. Consumer demand clearly shows that people want cotton in their lives all year long because the comfort and strength that cotton provides is empowering. It allows wearers to be themselves. There is nothing fake about cotton. Cotton feels wonderful against your skin and we believe it is the healthiest of all fibers. Life can be hard, but cotton makes our lives easier. Cotton plays a vital role in the Indian economy. It sustains the Indian cotton textile industry, which constitutes the single largest segment of organized industries in the country. It provides gainful employment to millions of people besides contributing substantially to the country’s foreign trade. The economic significance of cotton and the cotton industry in India is so great that Mahatma Gandhi based his freedom movement on cotton economics. At the present time consumers are increasingly inclined to use organic textile products manufactured with maximum care taken to protect the environment. The object of the present study is to compare the life cycle and impact of production processes of recycled cotton with those of conventional cotton, in order to demonstrate the enormous advantages for the environment of using recycled cotton in the manufacture of all kinds of textile garments, since this raw material is one of the most sought after textiles for fabric manufacture. Uses and Applications Yarn is a long continuous length of interlocked fibers, suitable for use in the production of textiles, sewing, crocheting, knitting, weaving, embroidery and rope making. Thread is a type of yarn intended for sewing by hand or machine. Modern manufactured sewing threads may be finished with wax or other lubricants to withstand the stresses involved in sewing. Embroidery threads are yarns specifically designed for hand or machine embroidery. Cotton is an extremely versatile fiber, and cotton yarn is just one of its useful forms. Cotton is used to make a number of textile products. Yarn can be used for knitting, crochet, weaving, making pompons, making yarn rope, macramé, friendship bracelets, tying packages, decorating, arts & crafts, tying up veggies/plants, tying up hair, playing with Kittens And Much Much More! Market Survey Cotton is one of the principal crops in India. India is the third-largest producer of cotton in the world after China and US. Cotton Yarn is a byproduct of cotton and is manufactured by processing cotton fiber. India was dominant in producing and also consuming cotton yarns and India’s textile mills produces some of the best textiles. India and China are traditionally the biggest sellers of cotton yarn. The increase in domestic demand for cotton yarn is conditioned by the high growth rates of textile industry, readymade clothes in particular. Sanitary and ecological purity are the main advantages of cotton clothing. Cotton items are long worn because of high density, they are airpermeable and moisture absorbable.
Plant capacity: 4 MT/DayPlant & machinery: 56 Lakhs
Working capital: -T.C.I: 280 Lakhs
Return: 46.00%Break even: 43.00%
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Surgical Cotton - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Surgical cotton is also known as absorbent cotton or cotton wool. It is mainly used for medical purposes in hospitals, nursing homes, and dispensaries & at home (for first aid) etc. because of its high fluid absorbency. It is better known among masses as absorbent cotton. Absorbent cotton consists of non woven fleeces of fire, roughly parallel, knot free cotton fibers, up to 30 mm in length to less than 20 mm. It is sterile & is therefore suitable for use in dressings. The raw cotton is processed by series of steps, which render the cotton hydrophilic in character & free from external impurities needed to be fit for use in surgical dressings & personal hygiene. It is almost plain cellulose and constitutes one of the basic raw materials of the various cellulose industries, including plastics, rayon & explosives. Uses and Applications Absorbent cotton or surgical cotton is used at each level from medical to corporate, and also individual’s level. This item is regulated under the Drugs Control Act. Hence, it should be manufactured to meet its requirements for quality control standard. Apart from used as a dressing material, it is also used for padding for items of clothing, quilts etc. Market Survey The report is an analysis of the 2007 nonwovens industry of India with an outlook to 2012. The nonwovens information is a compilation of data provided by major industry roll goods producers in India, government sources, consultants and various companies involved in the emerging Indian nonwovens industry. The report analyses the current consumption of nonwovens and related nonwoven products, either produced domestically or imported. A forecast through 2012 is provided for the significant nonwoven markets and discusses important trends that are driving consumption. The larger nonwoven disposables markets are covered, which include absorbent hygiene, premoistened baby wipes and medical; and durables: interlining, automotive, home furnishings and bedding, agricultural crop covers, roofing components, needle punched carpeting, geotextiles and coated/laminated substrates. The Indian markets consumed 11,100 tonnes in 2007, and we forecast these volumes will more than double to 23,200 tonnes during the five year forecast through 2012. The significant markets that will drive spun bonded polypropylene growth will be cover stock consumed by absorbent hygiene production, bedding and upholstered furnishings, agriculture and some medical end uses.
Plant capacity: 500 Kgs./DayPlant & machinery: 61 Lakhs
Working capital: -T.C.I: Cost of Project : 156 Lakhs
Return: 28.00%Break even: 52.00%
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Baby & Adult Diapers & Sanitary Pads - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study,Investment Opportunities,Plant Layout

A diaper or nappy is a kind of underwear that allows one to defecate or urinate in a discreet manner. When diapers become soiled, they require changing; this process is often performed by a second person such as a parent or caregiver. Diapers are primarily worn by children who are not yet potty trained or experience bedwetting. . However, they can also be used by adults with incontinence or in certain circumstances where access to a toilet is unavailable. These can include the elderly, those with a physical or mental disability, and people working in extreme conditions such as astronauts. It is not uncommon for people to wear diapers under dry suits. Ever since their introduction several decades ago, product innovations include the use of superabsorbent polymers, resealable tapes, and elasticised waist bands. They are now much thinner and much more absorbent. The product range has more recently been extended into children's toilet training phase with the introduction of training pants and pant diapers, which are now undergarments. Modern disposable baby diapers and incontinence products have a layered construction, which allows the transfer and distribution of urine to an absorbent core structure where it is locked in. Basic layers are an outer shell of breathable polyethylene film or a nonwoven and film composite which prevents wetness and soil transfer, an inner absorbent layer of a mixture of air-laid paper and superabsorbent polymers for wetness, and a layer nearest the skin of nonwoven material with a distribution layer directly beneath which transfers wetness to the absorbent layer. Other common features of disposable diapers include one or more pairs of either adhesive or velcro tapes to keep the diaper securely fastened. Some disposable diapers include fragrances, lotions or essential oils in order to help mask the scent of a soiled diaper or to protect the skin. Care of disposable diapers is minimal, and primarily consists of keeping them in a dry place before use, with proper disposal in a garbage receptacle upon soiling. Uses and Applications Diapers are primarily worn by children who are not yet potty trained or experience bedwetting. . However, they can also be used by adults with incontinence or in certain circumstances where access to a toilet is unavailable. Babies may have their diapers changed five or more times a day. Parents and other primary child care givers often carry spare diapers and necessities for diaper changing in a specialized diaper bag. Market Survey Today, the global market for absorbent hygiene products is over US $ 50 bn (including wipes). The evolution of hygiene products in Europe and the NorthAmerica has taken 4 to 5 generations. Feminine care was introduced over 100 years ago. Baby diapers were invented 60 years ago. Adult incontinence products appeared 30 years ago. a research report by RNCOS, “Indian Baby Care Market Analysis”, found that the market of disposable diapers is growing at snail pace compared to other segments of the baby care market. Diapers’ market reached an estimated INR 1.23 Billion in 2010, posting annual growth of around 12% from 2009. Although, there is a huge potential for diaper market in India as mostly the urban population is using it for their babies, the rural population still lags in it. Many established brands, such as P&G, Kimberly-Clark, and Nobel hygiene are continuously adopting steps to grab more and more market share in this huge untapped market. Further research reveals that the Indian baby care market has substantially grown over the past few years and caught the attention of many international players. India continues to enjoy a healthy birth rate compared to other economies, coupled with the increasing level of disposable income of the working class, which is expected to be sustained for a healthy growth momentum in future. The Indian disposable diaper market is currently pegged at nearly Indian Rupees (Rs) 700m ($17.4m, E12.6m) and 30,000 tonnes/year, and is estimated to grow between 5-10% annually. It comprises brands like Huggies (60% market share) and Pampers (30%) from multinationals Kimberly Clark and Procter & Gamble, respectively. Domestic consumer products major Godrej's Snuggy is the third-largest brand of diapers in the Indian market, with a 10% share. Analysts say it will take some time for the baby diaper market in India to pick up. According to Carlos Richer of Richer Diaper Consulting Services, India has about 45% more infants than China and almost six times more babies than the US. Few Indian Major Players are as under: Carewell Hygiene Products Ltd. Diapers India Ltd. Godrej Hygiene Products Ltd. Gufic Biosciences Ltd. Johnson & Johnson Ltd. Kimberly Clark Lever Pvt. Ltd. Procter & Gamble Hygiene & Health Care Ltd. Regency Diaper Inds. Ltd. Softouch Hygiene Products (Mkt) Ltd. Tainwala Personal Care Products Pvt. Ltd.
Plant capacity: Baby Diapers:45,000.0 Pckts/Day.,Adult Diapers:18,000.0 Pckts/Day., Sanitary Pads:63,000.0 Pckts/Day.Plant & machinery: Rs.855 Lakhs.
Working capital: -T.C.I: Cost of Project :Rs.2984 Lakhs.
Return: 32.00%Break even: 39.00%
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Sanitary Napkins - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Sanitary napkins have an important place in women's history and in the history of technology. 19th Century research into disposable sanitary napkins marked the humble beginnings of a new era of gynecological sanitary. Disposable sanitary napkins started to be available in the markets only around the year 1895. Its production is a form of porous item that has the capability of absorbing the flow. It comes under Nonwoven fabrics which are sub-categorized under technical textile. Technical textiles are the textile materials which are primarily used for their technical performance and functional properties rather than their aesthetic or decorative characteristics. The 1st sanitary napkins were in the form of a cotton wool or similar stringy rectangular structure, sheathed with an absorbent liner. They are made from a number of types of fabric — most often cotton flannel, or hemp (which is highly absorbent and not as bulky as cotton) which results in high degree of softness and loosely fitted fibers. They are highly absorbent and are made of clean fibres that do not have an unpleasant odour when wet or dry. It posses sufficient wet strength treated with wetting agents or wet strength imparting resins such as urea formaldehyde or Melamine resins. Generally absorption paper, waterproof paper crushed pulp, and non-woven cloth or rayon paper is used as raw material. Absorbency is also probably the most important quality of sanitary napkins. That is why it is basically used for drying or absorbing purpose. This basic and advantageous property of sanitary napkin also helps reducing discomfort. It is important that such sanitary napkins be breathable. Since, it is a vital characteristic for comfort and health. Heat and moisture retention create an environment that favors bacterial development. Many women experience irritation and rash when using regular napkins and most of the bacteria that cause women’s diseases are anaerobe, which means they will die within 30 seconds to 1 minute in oxygen. That is why it is so important for sanitary napkins to be breathable. Uses and Applications Sanitary Napkins are exclusively used by adult girls & Ladies around the world during for maintaining physical aid & to avoid wetting or staining of the clothes. Mostly Sanitary Napkin is not reusable. Its use is much popular amongst the educated class of adult girls & ladies. Market Survey Today, the global market for absorbent hygiene products is over US$ 50 bn (including wipes). Although they are not yet the national standard, sanitary napkins are being perceived as more of a necessity and less of a luxury in India. Urban women make up 20% of the country’s sanitary napkin market. In 2008, there were 96 million women in urban India and, at that time, it was projected that that number would increase by 17% to 1.2 billion women in 2013. With this predicted population growth, the sanitary napkin market could potentially be valued at as much as USD$365m, up from US$166.1m in 2008. The total market for tissue and hygiene products grew by 18% in terms of both volume and value sales in 2011. The market for tissue and hygiene products will continue to grow over the forecast period, backed by various demographics factors, including the increasing role of women in Indian society, greater accessibility of these products to semi-urban and rural areas, and increasing affordability due to a rise in disposable income. The increasing awareness of health and hygiene are driving sales in India. The total market size of sanitary napkins was estimated at over two and half billion pieces in 2006-07 with a value at about Rs 4.7 bn. While the urban market has been growing at 20%, the rural market is growing at 7%. Overall, segment is annually growing at an average of over 9% for quite some time. Until 1993, belted sanitary napkins were the largest segment, in that segment, Johnson & Johnson's Carefree con-trolled about half the market. Along with its beltless brand, Stayfree, share could be estimated at around 75%. Beltless napkins now have catapulted to a share of over 70% of the market. Johnson's overall market share is down to 46% and P&G has gained a penetration of 43%. Few Indian Major Players are as under: Carewell Hygiene Products Ltd. Godrej Consumer Products Ltd. Gufic Biosciences Ltd. Hindustan Unilever Ltd. Johnson & Johnson Ltd. Kimberly Clark Lever Pvt. Ltd. Procter & Gamble Hygiene & Health Care Ltd.
Plant capacity: 576,000 Pcs/Day.Plant & machinery: Rs.134 Lakhs
Working capital: -T.C.I: Cost of Project: Rs.1624 Lakhs.
Return: 35.41%Break even: 34.00%
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Textile Softeners (Cationic, Anionic & Non Ionic) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunity

Fabric softener (also called fabric conditioner) is a conditioner used to prevent static cling and make fabric softer. It is available as a liquid, crystals, and dryer sheets and is used to both soften fabric and prevent static cling during drying. The first fabric softeners were developed by the textile industry during the early twentieth century. A typical cotton softener consisted of seven parts water, three parts soap, and one part olive, corn, or tallow oil. With advances in organic chemistry, new compounds were created that could soften fabric more effectively. These improved formulations soon found their way into the commercial market. In the late 1970s manufacturers found a way to deliver fabric softening benefits in a dryer sheet format. These sheets provide some of the benefits of fabric softeners but give the added convenience of being able to be added in the dryer instead of the washer rinse cycle. However, while dryer sheets are very popular today, liquid softeners are still widely used because they are more effective. Softening agent additives Textile softening agents are classified according to their ionic character. With a few exceptions, they mainly consist of fatty acid amine condensation products. The purpose of adding ‘fabric softeners’ at the end of the washing process is to neutralize the very small amounts of detergents left in the textiles and thus prevent static electricity. The simplest way to inactivate any detergents left in the fabric is to neutralize the pH to between 6.5 and 7.5 through addition of a small amount of acetic acid. Through this method, the activity of the alkali and surfactants is eliminated. Uses and Applications Nonionic softeners do not carry any electrical charge and therefore do not possess any distinctive substantivity. Thus nonionic softeners are perfect for finishing optically brightened high-white articles. Cationic softeners show the best soft handle and are therefore used for household articles as well as for industrial articles. The only problem is the in-compatibility with anionic auxiliaries (optical brighteners, dyeing auxiliaries) as well as their tendency to yellow in comparison with non-ionic products. Cationic softeners are mainly used for coloured textile substrates. Formulations based on amphoteric substances are usually used for special products of certain applications. Pseudo-cationic softeners can be used on white fabrics still having a good affinity and about the same soft handle as cationic products, providing that the drying temperature or condensation or thermo fixation is not too high. Textile softeners give synthetic fibres a certain degree of natural feeling and improve the handling properties through secondary effects (antistatic, smoothness, moisture regulation etc.). Market Survey Features of the softening agent chemistry Textile softeners are usually marketed as water emulsions with a solid content between 15 and 25%. Fabric softeners, also called as fabric conditioners, represent the fastest growing segment in the laundry products market. Demand for fabric softeners and other laundry products are dependent upon consumer needs and income levels. European countries, United States, and Asia-Pacific regions are the largest markets globally, as stated by the new market research report on Fabric Softeners and Conditioners. The market for fabric softeners is highly consolidated. Unilever and Procter & Gamble account for a major share in the global market. The demand for detergents has been growing at an annual growth rate of 10 to 11 per cent during the past five years. At present, the size of the Indian FMCG market is estimated to be Rs 125,000 crore and is growing at the rate of 12 per cent yearly. According to an industry reports, the sector is expected to grow by up to 17 per cent annually to touch Rs 400,000 crore by 2020. Hindustan Unilever was the leading player in laundry care in past years, holding a 39% value share. Consumers are also expected to upgrade from economy to mid-priced brands and from mid-priced to premium brands. Scented variants in all categories are expected to be introduced to attract consumers. Liquid laundry detergents, on the other hand, are not expected to substantially increase its share in laundry detergents, unless a national player follows the conventional retail route to expand the category.
Plant capacity: Cationic Softener:320.0 Kgs/ Day.,Non Ionic Fabric Softener:320.0 Kgs/ Day.,Anionic Fabric Softener:360.0 Kgs/ Day.Plant & machinery: Rs.33 Lakhs.
Working capital: -T.C.I: Cost of Project:Rs.172 Lakhs.
Return: 25.00%Break even: 58.00%
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SANITARY PADS/NAPKINS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The Sanitary napkin industry is closely connected with the mode of life, which is in turn directly correlated to housing. Accordingly this industry has always grown by keeping space with improvement in living and it is new indispensable for sanitary in modern housing. In India, the technology for sanitary napkins available by processing of raw cotton spinning and weaving of napkins. On small scale, the processed cotton is purchased which is spinned and woven. Sanitary napkin is a product used by women during the menstrual period to treat menstruation. It is one of the daily necessities for women. Most napkins will prevent leakage. Kotex were first manufactured as bandages during World War I. Kotex are a product of the Kimberly-Clark company. In 1914 this (then) conservative supplier of paper developed absorbent wadding from processed wood and dubbed it Cellucotton. Five times as absorbent as cotton and costing only half as much, Cellucotton was used to bandage wounds in World War I. (Kimberly-Clark agreed to provide it to the War Department at cost, refusing the chance to make a healthy profit.) After the war, Kimberly-Clark faced the question of what to do with Cellucotton. The company hit upon the notion of marketing disposable sanitary napkins. Prior to this invention, women used and reused cloth rags – this was indeed groundbreaking stuff. The resulting product was first marketed as Cellunap, a contraction of "Cellucotton napkins." Immediately upon hire, Kimberly-Clark's first marketing agency (Charles F.W. Nichols Company) suggested changing the name to Kotex, short for "cotton textile". Previously, in Japan, absorbent cotton was used for the purpose. But the use of absorbent cotton limited bodily movement considerably. Because of intensive improvement and progress of sanitary goods after World War II, sanitary napkin is replaced absorbent cotton in many countries today since it is clean & it can be carried easily, and since it is thrown away after once used. Generally absorption paper, waterproof paper crushed pulp, and non-woven cloth or rayon paper is used as raw material. Sanitary Napkin for Ladies monthly uses well done enterprises can provide not only the standard type sanitary napkin machine but also the specified machinery for producing any type sanitary napkin according to the requirement & specifications. Extending to the abilities of own engineering, the machinery for producing maternity pad, adult's pad is also available. 75% 0f women experience itching and pain during their menstrual period which is mostly caused by the use of to sanitary Pads that are not air permeable, so they cannot reduce moisture. Sanitary pads can also harbor bacteria as they are not sterilized products. A woman will use an average of 10000 pieces of sanitary napkins within 30 to 40 years in her entire lifetime. Having a trusted brand of sanitary napkins has become paramount for every modern woman. Not only must the sanitary napkin provide comfort and safety, but also enhance every woman's health and lifestyle. Here in this report, details of well-done napkin making plant is given. However, the composition of sanitary napkin & a typical layout for crushed-pulp Type Napkin Making Plant is also described. USES & APPLICATIONS Sanitary Napkins are exclusively used by adult girls & Ladies around the world during their menstrual periods as a means of maintaining physical aid & to avoid wetting or staining of the clothes. Sanitary Napkin is not reasonable & it is to be thrown away only, when it is saturated with wet liquids. Its use is much popular amongst the educated class of adult girls & ladies. MARKET SURVEY The Industry in India is of recent origin. The first unit is to manufacture viscous napkin filament yarn. Sanitary napkins have an important place in women's history and in the history of technology. 19th Century research into disposable sanitary napkins marked the humble beginnings of a new era of gynecological sanitary. Disposable Sanitary Napkins appeared in Germany as early as the 1880s but were unavailable to American women because of the Comstock Laws. Women protection during their “critical” days is not a problem in a modern world. Great variety of different types of sanitary facilities is provided on the market. Sanitary facilities obviously don’t cause any significant environmental impact during use, but they do during production as well as final waste utilization stages. If somebody would like to make choice among them relying not only on prices and personal preferences but also on environmental friendliness of the product, life cycle assessment should be the main instrument designed to assess product’s environmental impact and compare different types of sanitary facilities referring to this assessment. Hindustan Lever (now Hindustan Unilever), Johnson & Johnson and Procter & Gamble have been the lead players in sanitary napkins market. The Unilever-Kimberly Clark joint venture had earlier entered the Indian market with its brand, Kotex, in competition with the market leader, Whisper of Proctor & Gamble. Until 1993, belted sanitary napkins were the largest segment. In that segment, Johnson & Johnson's Carefree con-trolled about half the market. Along with its beltless brand, Stayfree, its share could be estimated at around 75%. Beltless napkins now have catapulted to a share of over 70% of the market. Johnson's overall market share is down to 46% and P&G has gained a penetration of 43%. Kimberly Clark had launched upgraded Whisper with Wings brand, priced only 5% higher than the regular Whisper brand. After the launch of Whisper Extra Dry from Procter & Gamble, Johnson & Johnson came in with Stayfree Spirit. PRESENT MANUFACTURERS Carewell Hygiene Products Ltd. Godrej Consumer Products Ltd. Gufic Biosciences Ltd. Hindustan Unilever Ltd. Johnson & Johnson Ltd. Kimberly Clark Lever Pvt. Ltd. Procter & Gamble Hygiene & Health Care Ltd.
Plant capacity: 576000 Pcs/DayPlant & machinery: Rs. 134 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1624 Lakhs
Return: 35.41%Break even: 34.73%
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Integrated Unit Textile Mill and Readymade Garments - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

A textile or cloth is a flexible woven material consisting of a network of natural or artificial fibers often referred to as thread or yarn. Yarn is produced by spinning raw fibers of wool, flax, cotton, or other material to produce long strands. Textiles are formed by weaving, knitting, crocheting, knotting, or pressing fibers together (felt). The words fabric and cloth are used in textile assembly trades (such as tailoring and dressmaking) as synonyms for textile. However, there are subtle differences in these terms in specialized usage. Textile refers to any material made of interlacing fibers. Fabric refers to any material made through weaving, knitting, spreading, crocheting, or bonding that may be used in production of further goods (garments, etc.). Cloth may be used synonymously with fabric but often refers to a finished piece of fabric used for a specific purpose (e.g., table cloth). Uses Textiles have an assortment of uses, the most common of which are for clothing and containers such as bags and baskets. In the household, they are used in carpeting, upholstered furnishings, window shades, towels, covering for tables, beds, and other flat surfaces, and in art. In the workplace, they are used in industrial and scientific processes such as filtering. Miscellaneous uses include flags, backpacks, tents, nets, handkerchiefs, cleaning rags, transportation devices such as balloons, kites, sails, and parachutes, in addition to strengthening in composite materials such as fiberglass and industrial geo-textiles. Children can learn using textiles to make collages, sew, quilt, and toys. Textiles used for industrial purposes, and chosen for characteristics other than their appearance, are commonly referred to as technical textiles. Technical textiles include textile structures for automotive applications, medical textiles (e.g. implants), geo-textiles (reinforcement of embankments), agro textiles (textiles for crop protection), protective clothing (e.g. against heat and radiation for fire fighter clothing, against molten metals for welders, stab protection, and bullet proof vests). Market Survey Cotton Textiles & Readymade Garments The textile industry occupies a leading position in the hierarchy of the Indian manufacturing industry. It was estimated to contribute 14% to industrial output, 4% to GDP and about 11% to India's export earnings. Besides, it provides direct employment to over 35 mn people and is the second biggest employer. Its direct linkages with the rural economy, being dependent on fibre crops, is also closely linked with diverse crafts, such as those using cotton, wood and silk and handlooms employing millions of farmers and craftsmen in rural and semi-urban areas. In the global context, the industry accounts for 61% of loomage, 22% of spindle age, 12% of the production of textile fibres and yarn, and 25% share in the total world trade of cotton yarn. The industry is made up of small-scale, non-integrated spinning, weaving, finishing and apparel-making units as well integrated composite mills. Of the nearly 2700 units engaged in spinning yarns, 1135 are small scale. The weaving units numbering 4.8 mn have only 10,000 units in the organized sector, while the rest are engaged in handlooms (3.9 mn) and power looms (1.8 mn). Of the 3,300 processing units, nearly 2,100 are independent small units, while the fabricators of garments number 77,000 small scale units. The cumulative production of cotton fabrics from all sectors has increased from 19.8 bn sq mt in 2001-02 to over 28.5 bn sq mt. in 2007-08. This point to a healthy 6.4% annual growth during the period. In the three year period, coinciding with removal of quotas and the liberalisation of export trade, the increase has been more marked at close to 11.5% per annum. Compared with the industry in other countries the Indian textile industry is endowed with some inherent advantages, such as abundance of raw material and cheap labour. As a result, India is the second largest cotton trader after the USA, having the largest area (9 mn hectare) under it. The government has set a target to attract more than USD 8 bn (Rs 400 bn) foreign direct investment (FDI) in textiles and garments sector over the next 5 year period. It has targeted Europe, the US, and China as potential investors. It will attract leading equity funds and foreign banks to invest in the domestic textile sector. It will also attract foreign designer houses and garment manufacturers, under its plan. For setting up textile units through public-private partnership, a scheme for Integrated Textile Park (SITP) has been launched to provide world class infrastructure facilities. Besides this, 50 textile parks are being established to enhance manufacturing capacity and increase the industry's cost competitiveness. The Government of Bihar has announced its plans to establish two textile parks in the state. The first one, Vikramshila Textile Park, is being set at a cost of Rs 1.2 bn and the second one, Angh Pradesh Handloom Park, at a cost of Rs 250 mn. The two together are expected to attract investments of over Rs 6 bn. The readymade garment industry in India owes its genesis to the emergence of a highly profitable market for exports. The cue was enough for Indian enterprises to foray into the domestic market for readymade garments. The export surpluses and rejects fuelled the emergence of a domestic market. This steadily led to the entry of foreign brands, either through their direct entry or through joint ventures. This was facilitated by the changes in the lifestyles of the modern Indian consumers. With the rising tailoring costs and relatively low prices of standardised products, the Indian consumer increasingly took to ready-mades. In the past, the readymade market remained confined mainly to baby dresses and small manila-shirts and dress shirts. Now it has extended to trousers, suits, lady dresses and, of course, fashion garments for men and women. Franchised boutiques have been established as tools for brand and image building. The Indian clothing market for readymade garments is estimated at over Rs 1000 bn with men's wear segment accounting for 46%, while the shares of women's and kids' clothing are pegged at 36% and 17%, respectively. The Indian branded garment market, which is estimated at over Rs 200 bn, accounts for over 26% of readymade market. Following the entry of several new brands, the branded segment has grown at 25% annually. This represents a shift from unbranded to the branded segment. Few Major Players are as under:- A K C Synthetics Ltd. Akashganga Textiles Mills Ltd. Ankita Knit Wear Ltd. Bhaskar Industries Ltd. Bhungani Synthetics Pvt. Ltd. Exotica Exports (India) Ltd. Jai Bharat Synthetics Ltd. Kayel Syntex Ltd. Khator Fiber & Fabrics Ltd. Krishna Knitwear Technology Ltd. Mafatlal Fine Spg. & Mfg. Co. Ltd. Maruti Cottex Ltd. Minaxi Textiles Ltd. Om Shanti Satins Ltd. Palav Synthetics Pvt. Ltd. Shree Navdurga Cotton & Yarn Co. Ltd.
Plant capacity: 86 Lakhs pieces/annumPlant & machinery: Rs. 382 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 929 Lakhs
Return: 28.00%Break even: 69.00%
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Sanitary Napkins (Low Investment Project)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The Sanitary napkin industry is closely connected with the mode of life, which is in turn directly correlated to housing. Accordingly this industry has always grown by keeping space with improvement in living and it is new indispensable for sanitary in modern housing. Sanitary napkin, a universally needed product, has very low penetration in India and other developing countries, partly due to its high price and partly due to the tradition of using cheaper but unhygienic old cloth piece. As a result they become the host of many infectious diseases. This is due to lack of awareness and economic inability for adopting better precautions like use of good sanitary napkins during menstruation period. Usually different varieties of sanitary napkins are found available in the market but they are very expensive and are not affordable for rural & under-privileged women and girls. Repeatedly using the same unsterilized cloth during menstruation, and using gunny bags or even plastic, instead of sanitary napkins, due to these unhygienic preventative methods, women are prey to a host of illnesses and fatalities. For example, out of every 10,000 women in India, 2000 women die during childbirth due to unhygienic menstrual practices. Therefore, the project focuses on a cost-effective sanitary napkin manufacturing machine through which one can produce and market bio-degradable sanitary napkins at a comparatively low cost. Feminine hygiene (lady napkins) is hygiene absorbent products engineered to absorb and retain body fluid without causing any leakage. The user should always feel dry and comfortable. It consists of an absorbent pad sandwiched between two sheets of nonwoven fabric. India’s sanitary napkin market has significant profit potential. The demand for such products is stable; purchases are recurring and not subject to normal business cycles. Historically, the price of feminine hygiene products have been relatively expensive, but that is changing as small and large businesses enter the market and make an accessible, lower-priced offering to a wider consumer base. Any entrepreneurs venture into this field will be successful.
Plant capacity: 450000 Pkts/ AnnumPlant & machinery: Rs. 9 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 12 Lakhs
Return: 29.00%Break even: 67.00%
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Surgical Cotton & Bandages - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Surgical Bandages are the products manufactured from White Bleached Cotton gauge Cloth of suitable quality. These are available in various widths of running from 2.5 cm to 15 cms and of length from 3 meters or 4 meters. These are mainly used in hospital/Dispensaries for tying the wounds after dressing. The Function of bandages is to hold dressings in place to provide pressure or support. They may be inelastic, elastic, or become rigid after shaping for immobilization. Surgical Cotton is mainly used for cleaning and dressing the wounds by Doctor and Jauhrus's. It is also used by Tailors for putting pads in Woolen Suits etc. and making Novelties items by artists. Of course the Doctors consume the maximum quantity of Surgical Cotton produced in India. In present much advanced time the numbers of doctors are increasing drastically thereby increasing demand for surgical cotton at very fast rate. It also carried a good potential. Medium staple cottons, Boned was to from cotton Mills or Linters from spinning Mills are used as raw materials for the manufacture of this product. To manufacture surgical cotton anyone of these three materials may be used separately or farley economical blend produce good quality surgical cotton. The demand of Surgical Absorbent Cotton is directly related with the increase in population and expansion of public health services. The demand for Surgical Absorbent Cotton increases with the increase in population and number of hospitals, dispensaries, nursing homes, health care centers etc. Progressive increase in health amenities offered by Government and coming up of new hospitals and health care centres in private sector even at small towns are contributing to the growth of absorbent cotton industry. Government hospitals and large nursing homes are the largest consumer for cotton wool. Surgical cotton or absorbent cotton is in great demand all over the world, but with desi cotton — considered ideal raw material for it — being edged out, manufacturers have been banking heavily on regular American cotton. As a whole it is a good project for entrepreneurs for investment. Few Indian Major Players are as under:- Add-Life Pharma Ltd. Beiersdorf India Ltd. Bengal Chemicals & Pharmaceuticals Ltd. Casil Health Products Ltd. Datt Mediproducts Ltd. Dr. Sabharwal'S Manufacturing Labs Ltd. Goldwin Medicare Ltd. Johnson & Johnson Ltd. Lavino Kapur Cottons Pvt. Ltd. Ramaraju Surgical Cotton Mills Ltd.
Plant capacity: Surgical Cotton: 3 Lakh Kgs/Annum,Surgical Bandages: 9 Lakh Pcs/AnnumPlant & machinery: Rs. 81 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 165 Lakhs
Return: 24.00%Break even: 53.00%
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Baby Diaper & Sanitary Napkins - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A diaper or nappy is a kind of underwear that allows one to defecate or urinate in a discreet manner. When diapers become soiled, they require changing; this process is often performed by a second person such as a parent or caregiver. Diapers are primarily worn by children who are not yet potty trained or experience bed wetting. However, they can also be used by adults with incontinence or in certain circumstances where access to a toilet is unavailable. These can include the elderly, those with a physical or mental disability, and people working in extreme conditions such as astronauts. It is not uncommon for people to wear diapers under dry suits. Some disposable diapers include fragrances, lotions or essential oils in order to help mask the scent of a soiled diaper or to protect the skin. Care of disposable diapers is minimal, and primarily consists of keeping them in a dry place before use, with proper disposal in a garbage receptacle upon soiling. Stool is supposed to be deposited in the toilet, but is generally put in the garbage with the rest of the diaper. As a whole establishing Baby Diaper & Sanitary Napkin is one of the project which has good prospect for the entrepreneurs to invest. Few Indian Major Players are as under:- Carewell Hygiene Products Ltd. Centron Industrial Alliance Ltd. Dhanalaxmi Roto Spinners Ltd. Diapers India Ltd. Godrej Consumer Products Ltd. Gufic Biosciences Ltd. Johnson & Johnson Ltd. Kimberly Clark Lever Pvt. Ltd. Mediklin Healthcare Ltd. Mirah Dekor Ltd. Procter & Gamble Hygiene & Health Care Ltd.
Plant capacity: Rs. 378 Lakh Pkts. /Annum, Baby Diapers: Rs. 135 Lakh Pkts. /Annum,Adult Diapers: Rs. 54 Lakh Pkts. /Annum,Sanitary Napkins: Rs. 189 Lakh Pkts. /AnnumPlant & machinery: Rs. 856 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 2984 Lakhs
Return: 31.00%Break even: 38.00%
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