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Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester, PA, Poly(vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate (PC), Polyethylene (PE)Projects

Plastics have revolutionized our lives, creeping into every nook and corner of our homes and offices. However, India’s per capita consumption of plastics is still 6 kg compared to 25 kg in developed countries. Consumer plastics mainly comprise polymers such as polypropylene, high and low density polyethylene, and vinyl chloride. Broadly plastics can be classified into two types namely Thermosetting and Thermoplastic. The type of plastics includes HDPE, LDPE, PVC, PP, PS, PETE and vinyl plastics, to name a few.

The plastics industry is highly fragmented. There are about 22,000 plastic processing units, of which three-fourth are in the small –scale sector, which also accounts for a quarter of the total polymer consumption. About 30 per cent of the total polymer consumption accounts for recycled plastic. Plastics have a high volume –to-weight ratio, which makes their collection and transport a major cost factor.

The Indian plastics industry has been growing at a phenomenal rate of 15 per cent over the years. Thus its potential is being utilized properly. The boost in the plastics industry is due to the rapid growth of segments like electronics, packaging, healthcare, consumer durables and telecommunication sectors.Annually around six million tonnes of plastic is produced in the country, with the plastic packaging sector growing fastest.

Reliance Industries Ltd., Gas Authority of India and petrochemicals are major producers of polymers in India. RIL, Asia’s largest manufacturer of polypropylene with a combined capacity of over one million tonnes, holds 70 per cent market share.

India will be the third largest plastics consumer after the US and China by 2010 at over 12 million.Plastic goods consumption is expected to double in the next three years.  Experts have predicted that India’s market for finished plastic goods will reach $300 billion by 2012, while exports are expected to reach a level of $200 billion in the same period. India ranks highest in recycling of plastics with 60 per cent of plastic recycled compared with a world average of 20 per cent. Experts have estimated thatthe basic demand for plastic would be boosted over the next years by the housing, automobile and retail sectors.


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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Wood Plastic Composite (WPC)

WPCs are composites containing a wood component in particle form (wood particles/wood flour) and a polymer matrix. They are used in a variety of structural and non-structural applications ranging from component and product prototyping to outdoor decking. Wood plastic composites (WPCs) are roughly 50:50 mixtures of thermoplastic polymers and small wood particles. WPC can be manufactured in a variety of colors, shapes and sizes, and with different surface textures. WPCs made with wood-polypropylene are typically used in automotive applications and consumer products, and these composites have recently been investigated for use in non-structural building profiles. The Indian market for particle board and plywood is estimated in value terms, at over Rs. 37 bn. Of the total market The wood-plastic composites market is projected to reach US$2.6 bn in 2012. Analysts anticipate the market to expand at a CAGR of 10.80% during the period from 2013 to 2019 and attain a value USD 5.84 Billion by 2021, at a CAGR of 12.4% from 2016 to 2021. Market is poised to grow at a CAGR of around 13.2% over the next decade to reach approximately $9.7 billion by 2025. Based on application, the wood-plastic composites market has been segmented into building & construction products, automotive components, industrial & consumer goods, and others. Thus, due to demand it is best to invest in this project. Few Indian major players are as under • Aryan Enterprises Pvt. Ltd. • Bajaj Eco-Tec Products Ltd. • Best Board Ltd. • Divine Board Pvt. Ltd. • Mangalam Timber Products Ltd. • Nuchem Ltd.
Plant capacity: 10,000,000Sq.Ft./AnnumPlant & machinery: 144 lakhs
Working capital: -T.C.I: Cost of Project: Rs 558 lakhs
Return: 31.00%Break even: 63.00%
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uPVC Pipes

uPVC pipes remain neutral to all transported fluids. uPVC is completely inert and is widely used for transporting liquids made for human consumption. Because of their mirror-smooth inside surface, uPVC pipes have minimum flow head loss. There is also no buildup of inside deposits. uPVC Pipes as per IS: 4985 being used in all conceivable applications ranging from Agriculture to sanitation, bore well to electrical ducts because of low cost, Low pressure features they became favorites of all farmers, builders and government departments. Unplasticized Polyvinyl Chloride (uPVC) Pressure and non pressure pipe system for cold potable water and other industrial uses. In India, the government is focused on developing pipeline network by increasing the availability of city-based gas distribution (CGD) and is aiming to cover approximately 200 cities by 2015. Also, with the pipeline network of India for oil & gas transport being lower at 19,103 kms as on April 2010, (32% penetration level) it represents a huge scope for growth for the pipe industry. Worldwide demand for plastic pipe is forecast to increase 4.6 percent annually through 2012 to 8.2 billion meters, or 18.2 million metric tons. Gains will be based on continued strong prospects in developing nations, particularly in China. In fact, China will account for 30 percent of overall length demand gains for plastic pipe between 2009 and 2020. Thus, as an entrepreneur this project offers an exciting opportunity to you. Few Indian major players are as under • Anant Extrusions Ltd. • Apollo Pipes Ltd. • Ashirvad Pipes Pvt. Ltd. • Ashish Polyplast Ltd. • Captain Pipes Ltd. • Duke Plasto Technique Pvt. Ltd.
Plant capacity: 4,302Meters/DayPlant & machinery: 189 lakhs
Working capital: -T.C.I: Cost of Project: Rs 632 lakhs
Return: 27.00%Break even: 58.00%
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PET Preform

The most widely used thermoplastic polyester is poly ethlene terephthalate (long-chain molecule consists of repeating units shown as figure right) or (PET). The use of PET is growing very rapidly in textiles, packaging, audio, and video film, engineering resin applications, and such miscellaneous applications as cable wrap. PET is not made by a single stage process, but by the reaction between two chemicals, purified terephthalic acid (PTA) and ethylene glycol (EG). PET film's tensile strength is similar with aluminium films, and is three times that of PC and PA film. PET film is transparent. Its tensile strength can reach 1/3~1/2 of steel's if dealed by oriented draw. It's the toughest thermoplastic film. Growth in production in 2010-11 and nearly 8.5% growth in sales of PET bottles and jars. While the production increased to 518 mn pieces from 488 mn, the sales were 519 mn in 2010-11 against 479 million in the previous year. The versatility of PET as a container for food products and beverages has pushed it to the centre stage. China is largely dependent on imports and India sees it as a potential. Accordingly the 12th plan draft envisaged an annual over 23% growth in installed capacity from over 800,000 ton at end 2011-12 to over 2.3 mn ton by end of the plan period in 2016-2020. As a whole there is a good scope for new entrepreneur to invest in this business. Few Indian major players are as under • Ahimsa Industries Ltd. • Authentic Petro products Ltd. • Axel Polymers Ltd. • F C L Technologies & Products Ltd. • Futura Polymers Ltd. • Magnum Machines Pvt. Ltd.
Plant capacity: 100,000Nos. /DayPlant & machinery: Rs 101 lakhs
Working capital: -T.C.I: Cost of Project: Rs 290 lakhs
Return: 28.00%Break even: 50.00%
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Plastic Pyrolysis Waste Plastic to Oil Conversion

Plastics have become an indispensable part in today’s world. Due to their light weight, durability, energy efficiency, coupled with faster rate of production and design flexibility, these plastics are employed in entire gamut of industrial and domestic areas. Plastics are produced from petroleum derivates and are composed primarily of hydrocarbons but also contain additives such as antioxidants, colorants and other stabilizers. Disposal of the waste plastics poses a great hazard to the environment and effective method has not been implemented. Plastics are non-biodegradable polymers mostly containing carbon, hydrogen, and few other elements like nitrogen. Pyrolysis is the chemical decomposition of organic substances by heating the word is originally coined from the Greek-derived elements pyro "fire" and lysys "decomposition". Pyrolysis technology is thermal degradation process in the absence of oxygen. Plastic waste is treated in a cylindrical reactor at temperature of 300ºC – 350ºC. Increasing industrialization and motorization has lead to a significant rise in demand of petroleum products. As these are the nonrenewable resources it is difficult to predict availability of these resources in future, resulting uncertainty in its supply and price and is impacting growing economies like India. Many alternate fuels like Alcohols, Biodiesel, LPG, CNG etc have been already commercialized in the transport sector. In this context, pyrolysis of solid waste is currently receiving renewed interest. Plastic to oil (fuel) conversion technology has gained prominence primarily due to two factors: forming a reliable source of alternative energy from an abundant feedstock having negligible economic value and an eco-friendly disposal of non-recycled plastics. As a whole there is a good scope for new entrepreneur to invest in this business.
Plant capacity: Pyrolysis Oil: 10 MT/Day Carbon (by product) :3 MT/Day Gas (by product) : 2 MT/DayPlant & machinery: Rs 118 lakhs
Working capital: -T.C.I: Cost of Project: Rs 446 lakhs
Return: 26.00%Break even: 63.00%
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PVC Wires and Cables

An important part of this power system is the cable system that is used exclusively to carry power from the main substations to secondary substations at load centers. Low-voltage cable is used to distribute power from the load centers to utilization equipment in conduits and ducts, even though other methods such as cable trays, direct burial for outdoor applications, and aerial cable are used. PVC and polyethylene are the two main polymer types used for wire and cable insulation, with PVC comprising about 2/3 of the insulation used for building wiring. PVC compounds used in wires and cables as per BS 600 are described in BSEN 50363-3/BS 7655-4.2. PVC wires & cables are used in home appliance, house wiring, T.V, VCR control panel, power distribution & secondary transmissions etc. Wires and cables sector basically consists of two areas: (i) power; and (ii) telecommunication. The wires and cables industry in the India has grown at a CAGR of 16.7% from INR ~ million in FY’2009 to INR ~ million in FY’2014. The electric wire and cable market in India to grow at a CAGR of 16.18% over the period 2015-2019. Indian Electrical Equipment Industry Mission Plan 2012-2022, the government has planned to make India the country of choice for the production of electrical equipment and reach an output of $100 billion by balancing exports and imports. Thus, due to demand it is best to invest in this project. Few Indian major players are as under • Apar Industries Ltd. • Asian Cables & Inds. Ltd. • Associated Engineers & Industrials Ltd. • Chandresh Cables Ltd. • Delton Cables Ltd. • Electronica Machine Tools Ltd. • Emgee Cables & Communications Ltd.
Plant capacity: PVC Wires and Cables: 10 KMTRS/Day Plant & machinery: Rs 90 lakhs
Working capital: -T.C.I: Cost of Project: Rs 444 lakhs
Return: 28.00%Break even: 50.00%
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Bio-Plastic Products(GLASSES, PLATES AND BAGS)

Plastics have become an important part of modern life and are used in different sectors of applications like packaging, building materials, consumer products and much more. Biodegradable plastics are mainly derived from corn, wheat and potato starch. Biodegradable plastics products are thermoplastic materials which are processed with the same machines traditionally used to process conventional plastics. Biodegradable shopping bags are made of polymers that degrade, or decompose, when exposed to air, water, or sunlight. Currently, CU Dining Services is promoting their use of biodegradable bags from Grab-n-Go’s. The bio-plastic sheets are generally made from starch based polymers. The sheets can be processed into plates and glasses using the conventional method. Bioplastics in India are still at a very nascent stage with only two participants operating in this segment. As compared to the European market, where bioplastic products are commercially available, the Indian bioplastics industry has a long way to go in terms of production, raw materials, and technology. Though there is an increasing interest in the bioplastics in India, factors such as lack of environmental concern, price, and regulation are the key issues affecting the growth of this segment. The global bio plastics market was 19.54 billion USD in 2016 and is estimated to reach US$ 65.58 billion in 2022 at an estimated CAGR of 22.36% for the forecasted period.
Plant capacity: Bio-Plastic Glasses (wt. each Glass 16 gms): 62500 Pcs./Day Bio-Plastic Plates (wt. each Plate 40 gms): 25000 Pcs./Day Bio-Plastic Bags (wt. each Bag 100 gms): 10000 Pcs./DayPlant & machinery: Rs 155 lakhs
Working capital: -T.C.I: Cost of Project: Rs 718 lakhs
Return: 27.00%Break even: 42.00%
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Disposable Plastic Syringes

Disposable Syringes are made of plastic material and are used in the field of medical and veterinary science. Due to their availability in sterilized condition, ready to use, and cost effectiveness, disposable syringes are fast replacing the age-old glass syringes. A syringe is a simple piston pump consisting of a plunger that fits tightly in a tube. The plunger can be pulled and pushed along inside a cylindrical tube (the barrel) allowing the syringe to take in and expel a liquid or a gas through an orifice at open end of the tube. Syringes are available in sizes of 1 ml, 2 ml, 5 ml and 10 ml, 50ml in a variety of designs and consist of either two or three components construction. The number of disposable syringes being used has also increased due to the growth in point-of-care administration systems. These systems promote the self-administration of drugs, which can be easily done with modern disposable syringes with improved safety features. The effective result of the above factors of influence on the market – along with a few others – for disposable syringes is expected to translate to a CAGR of 5.6% from 2015 to 2023. This market is expected to be valued above US$9.3 bn by the end of 2023 and close to US$6.5 bn by the end of 2016. India is witnessing a rapid growth across all segments and categories of medical products. India exported US$ 35.22 million worth of syringes and the overall exported quantity was 719.48 million units. As a whole there is a good scope for new entrepreneur to invest in this business. Few Indian major players are as under • Albert David Ltd. • Disposable Medi-Aids Ltd. • Hindustan Syringes & Medical Devices Ltd. • Lifeline Injects Ltd. • Lifelong Meditech Ltd. • Oyster Medisafe Pvt. Ltd.
Plant capacity: Disposable Plastic Syringes 2 ml Size: 350 Boxes/day Disposable Plastic Syringes 5 ml Size: 350 Boxes/day Disposable Plastic Syringes 10 ml Size: 200 Boxes/day Disposable Plastic Syringes 50 ml Size: 100 Boxes/dayPlant & machinery: Rs 151 lakhs
Working capital: -T.C.I: Cost of Project: Rs 343 lakhs
Return: 26.00%Break even: 63.00%
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Floral Foam

Floral foam is a dense, lightweight and porous material that can be cut into virtually any shape. It holds its shape when wet and provides both water and support to cut flower arrangements. The density of floral foam means that it holds large quantities of water, which in turn, increases the life of flowers. It also provides increased support to the flower stems, giving more control with flower arrangements. Floral foam originally appeared as a green brick. Floral foams have become a permanent staple in the art of flower arrangement. By providing trouble-free support for flowers, many designs have been made achievable, giving flower arranging artists more room to come up with every design that they can imagine. Made of phenol material, floral foams are used as a base for mostly every conceivable design. Government of India has identified floriculture as a sunrise industry and accorded it 100% export oriented status. Owing to steady increase in demand of flower floriculture has become one of the important Commercial trades in Agriculture. Indian floriculture industry comprises the florist trade, nursery plants, bulb and seed production, apart from production of micro propagation material, and extraction of essential oils from flowers. The industry has been growing at a CAGR of 25 percent over the past decade. As a whole any entrepreneur can venture in this project without risk and earn profit.
Plant capacity: 12000 Pcs./DayPlant & machinery: 68 lakhs
Working capital: -T.C.I: Cost of Project : Rs 270 lakhs
Return: 27.00%Break even: 46.00%
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HT & MV Industrial Cubicle Switch Boards

Electric switchboard is a device that directs electricity from one or more sources of supply to several smaller regions of usage. It is an assembly of one or more panels, each of which contains switches that allow electricity to be redirected. These switchboards are used for operating electrical circuits which efficiently hold control switches, indicators and many others.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Plastic Moulded Furniture

Plastic moulded furniture has virtually exploded in the Indian scenario and from a stage of infancy the field has risen to almost 70 million in volume, consuming almost 170 kt of polypropylene material. Plastic furniture is essentially based on composition of polypropylene (PP) which contains hopolymer to provide rigidity and copolymer to lend impact. Plastic moulded furniture could be labelled as environment friendly since it contributes immensely in saving forests. Bihar produces more than four lakh units of plastic furniture per day, including chairs, centre tables and dining tables. Industry experts said each mould used in manufacturing plastic furniture costs around Rs 25 lakh. China, Nigeria, America and Germany are the major suppliers of moulds in the world.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

Add multiple items to inquiry
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