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Paper Industry, Paper & Paper Board, Paper & Allied Products, Paper Bags, Cups, Cone, Tube, Paper Conversion, Disposable Paper Products, Kraft Paper, News Print, Waste Paper Recycling, Pulp, Corrugated Board & Boxes, Hand Made Paper, Card Board


The paper industry has an important social role to play for the country. Use of paper is considered as an index of cultural growth. The paper industry is also contributing towards fulfillment of various requirements of the industry as a whole like information dissemination, publicity etc. which in turn stimulate industrial growth of the country. The paper industry has, thus, a catalytic role to play not only for the overall growth of the industry but also for the living standards of the people.


                The primary products sector include manufacturing pulps from wood and other cellulose fibers, and from rags; the manufacture of paper and paperboard; and the manufacture of paper and paperboard into converted products, such as paper coated off the paper machine, paper bags, paper boxes, and envelopes and other  commodity grades of wood pulp, printing and writing papers, sanitary tissue, industrial-type papers, containerboard, and boxboard.


                In the last few years, India’s paper industry has grown by 6 per cent annually. In the coming years, this growth rate will go up to 10 per cent because of huge spurt in demand for writing and printing paper. The domestic demand for paper is set to far surpass supply, with the growing emphasis on education and alternative uses of paper. The demand for upstream market of paper products, like, tissue paper, tea bags, filter paper, light weight online coated paper, medical grade coated paper, etc.,  is growing up. These developments are expected to give fillip to the industry. Improvement of key ports, roads and railways and communication facilities will help the entire industrial sector including pulp & paper.

India’s paper industry is worth Rs 225 billion. It accounts for about 1.6 per cent of the world’s production of paper and paperboard. In India, the demand for paper is set to far surpass supply and is expected to reach the level of 110 lakh tones by 2015 from 72 lakh tones in 2007. It is said that if the gross domestic product (GDP) grows at 10 per cent, paper demand will grow at 8 per cent. The per capita consumption of paper in India is barely 8 kg. Paper consumption is poised for a big leap forward in sync with the economic growth.

About 38 per cent of the total demand comes from culture paper (creamwave), while 58 per cent arises out of the industrial paper sector. The rest 4 per cent comes from speciality paper including coated paper, tissues, posters, one-time carbon (OTC), cheques, drafts, etc.

The country’s paper industry, with an existing production capacity of 90 lakh tones, requires an additional $2 billion of investment to meet the rising demand.  The capacity is likely to increase to 112 lakh tones per annum by 2010.The share of wood as raw materials has declined from 84 per cent to 36 per cent since 1970.On the other hand, the share of agro and waste paper has increased from 9 and 7 to 29 and 35 per cent, respectively. Of course, the share of recycled paper would go up in the future. The government is drawing up a new scheme for technological upgradation and modernization of paper mills.

 

 

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PAPER NAPKINS, FACIAL TISSUE, TOILET ROLLS, KITCHEN ROLL & HANDKERCHIEF - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Paper is one of the necessities of civilization and it is almost impossible to imagine the continuance of a world without the printed books and newspapers. People require paper to meet the basic needs of modern life because it has many diverse uses. Modern paper is made from cellulose derived from a limited numbers of plants, the fibres being mixed with sufficient water to render possible the formation of a continuous sheet of wells of paper of uniform thickness. The invention of this method of paper making is attributed to the Chinese about 80 to 150 B.C. Cellulose is the substance of which the permanent cell membranes of plants are composed and it forms the bulk of the tissues of wood and similar plant structures. In most cases the presence of colouring matter and various waxy and resinous substances taken up by the growing plant render the cellulose impure, and it is desirable that as far as possible all impurities should be removed before the fibres are made into paper. Vegetable fibres of all kinds may be converted into paper among the various types of paper serving different end uses Tissue and Air mail paper are required for very specific purposes. France is recognized to be the largest producer of tissues of various grades in Europe, thus becoming a major exporter of this commodity. Facial and tide tissue papers fall in the category of (Light weight sanitary tissue: and comprise of items viz. facial tissue sanitary tissue, table howkins and toweling paper such varieties of papers are normally un sized and manufactured in soft, loosely felted conditions it as to obtain maximum absorbency in order to enables them to take up water quickly and bold it after absorption. Uses and Applications Tissue paper is often used for direct inside part wrapping as in the jewellery, liquor, fruit and florist trades, various other tissue papers are used for specific purposes. Paper napkin is used in all hotels and restaurants, It is used by human being as a substitute of handkerchief, In homes at the time of dinner, lunch or breakfast it is extensively used, Paper napkin is a costlier affair and cannot be afforded by all categories of persons. Therefore, high or medium class family uses it and Special quality Tissue paper is used for cigarette manufacture. Napkins are manufactured from Tissues. Paper Napkin age becoming poplar with catering Industry due to its manifold uses. These are absorbent, hygienic light and can be had with attractive printing. Facial Tissue paper though recently introduced in Indian market is fast becoming popular with the public. Tissue paper for capacitors is used extensively by electrical and electronic Industry. In electronic industry paper capacitors are used in circuits for blocking, buffering. Market Survey Indian paper and newsprint industry has a huge potentials and prospects in coming future. In our, country, demand for paper and newspaper is rapidly increasing. There are vast demands in the area of tea bags, filer paper, tissue paper, medical grade coated paper, lightweight online coated paper, etc. Indian paper industry is one of the underestimated industries, because India's per capita consumption of paper is just about 5 kg. where as it is 337 kg in North America, 110 kg. in Europe and 30 kg. in China. Compare to this scenario India's per capita consumption is one of the lowest in the World. The Indian tissue paper market is at an inflexion point and is expected to grow at a CAGR of 20% in the next 3 to 5 years, with the organized segment growing even faster. This growth will be driven by increasing hygiene awareness, disposable income and deeper penetration of organized retail. In urban India tissue paper is trying to ease out the handkerchief, creating a niche in dispensers in washrooms and looking towards the kitchen. For e.g. Premier is now looking to innovate for hairstyling salons while Origami is innovating for kitchen wipes and party usage. With the economy growing, demand for higher grade tissue will increase, and, as a result, a shortage could occur in the next five years. The market for consumer paper, including toilet tissue, napkin tissue and facial tissue, has great diversity in design, type, brands and original source. World average per capita consumption of tissue paper is 3.4 kg. The differences between regions are huge. Per capita consumption levels are highest in North America (22 kg), Western Europe (13 kg) and Japan (over 13 kg). In China, other Asia and Africa, the consumption levels are 2 kg. Few Indian Major Players are as Under: Orient Paper & Inds. Ltd. Pamwi Tissues Ltd. Premier Tissues India Ltd. Pudumjee Hygiene Products Ltd. Tainwala Healthcare Products Pvt. Ltd. Cost Estimation Capacity : Paper Napkin: 46980 Packs/day Tissue Paper 46980/ day Handkerchief 31320/ day Toilet Rolls 6400 Nos./ day Kitchen Rolls 6400 Nos./day
Plant capacity: -Plant & machinery: 88 Lakhs
Working capital: -T.C.I: Cost of Project : 595 Lakhs
Return: 32.00%Break even: 39.00%
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CORRUGATED BOXES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

The materials now available for packaging are paper and paper products, metal containers and foils, glass, plastics rigid and flexible, cellulose films, textiles including jute, woven plastics and wood. Among the packaging materials, paper and paper based products continue to occupy a predominant place. Paper based materials used for packaging include bleached and unbleached Kraft, corrugated and solid fiber boards, and a large variety of converted items like wax coated, plastic coated, bitumen coated etc. Corrugated and solid fiberboard boxes have replaced the conventional wooden boxes as transport containers because of their lightweight and satisfactory strength. Packaging has been assuming importance in the context of growth of industries in general and consumer industries in particular. Paper is one of the most important materials that enter packaging. Paper is extensively used for making boxes, bags, sealing tapes, drums and tubes and as cushioning materials. Today, paper is mostly made from wood, but rags and re cycled fibers are also used in large amounts. Wood is typically 50% cellulose and 30% lignin. Softwood (3/16 long fibers) makes the best paper for packaging purposes. Advantages of Corrugated Boxes The advantages of corrugated boxes to other packaging materials may be assumed as under: Light weight, Low cost, Easy setting up and letting, Small storage space required, Cushioning properties, Easy handling, Adaptability to interior packing, Attractive printing and Wide source of supply. Uses & Applications Duplex Carton box mostly used in the following sectors: Pharmaceuticals companies, Health and beauty product manufacturers, Processed food packers, Pharmaceuticals, Garments, Liquor Cartons, Agarbatti Packaging and Packaging of Engineering Parts. Market Survey The paper industry plays an important social role and consumption of paper is considered as an indicator of economic growth of the country. An improvement in the standard of living of Indians, especially in urban areas has resulted in a gradual shift towards better quality papers. This is expected to increase the demand for high end varieties of paper. Further, with rising exports and keeping in view the current trend of outsourcing, foreign publishers have started outsourcing printing and publishing jobs to India. This would significantly increase the demand for different varieties of paper. The present domestic paper demand is 5.6 million tpa. Indian per capita consumption of paper is 5 Kgs with an expected growth rate of 6 7% per annum over the next 5 years. Few Indian Major Players are as Under: Brown Kraft Inds. Ltd. Diamond Products Prtg. & Processing Ltd. Haldyn Corporation Ltd. India Packaging Products Pvt. Ltd. K C L Ltd. Karnataka Food & Civil Supplies Corpn. Ltd. Manaksia Ltd. Mira Textiles & Inds. (India) Ltd. Mirah Dekor Ltd. Nec Packaging Ltd. Orient Press Ltd. Perfectpac Ltd. Shaan Interwell (India) Ltd. Superior Industrial Enterprises Ltd. Universal Enterprises Ltd. Wadpack Pvt. Ltd.
Plant capacity: 6000 Nos. /dayPlant & machinery: 29 Lakhs
Working capital: -T.C.I: Cost of Project : 182 Lakhs
Return: 45.00%Break even: 45.00%
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Paper from Bamboo - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Bamboo is one of rapidly growing and high yielding woody plants. It produces a large biomass per unit area as compared to many other plants. Bamboos comprise about 30 genera and 550 species of which about 138 species occur in Ind. The main species used for papermaking is Dendrocalamus strictus. The other species used are Melocanna bambusoides, Bambusa tulda, B. balcooa, B. vulgaris, d. hamiltonii, Oxyenanthera monostigma, and Bambusa nutans, Ochlandra rheedii, and O. travancorica. About 4,000 years ago, the word paper is derived from the name of the reedy plant papyrus, which grows abundantly along the Nile River in Egypt. However, true paper is made of pulped cellulose fibers like wood, bamboo, cotton or flax. Uses & Applications The use of paper for various purposes is an essential feature of the modern society. Therefore pulp and paper manufacturing is very important part of modern industry. Pulp and paper production is based on the use of bamboo as raw material, but also on the consumption of large scale chemicals, like chlorine, sodium hydroxide, etc It is a well known product, which is the only media of communication through writing. It is then off rital medium for propagation of educations. It is used in every part of life, i.e., education, office, researches, engineering, art, book printing, magazine, newspaper, etc. Market Survey The Indian paper industry has highly fragmented structure consisting of small, medium and large sized paper mills having capacities ranging from 10 to 1150 tons per day. The industry employs wood, agro residues and recycled/waste paper as the major raw material for manufacturing different varieties of paper, paper board and newsprint. The present consumption of wood as raw material for paper making is 9 million tons per annum. About 75% of the wood demand is being met through farm/social forestry sources. Future demand will be additional 12 million tons of wood to meet the projected production targets by the year 2025*. Overall paper consumption in the baseline scenario is projected to increase to 16.5 million tons in 2016 to 17 and reach 25.3 million tons in 2026 to 27. In the alternative scenario, which appears to be more realistic, the consumption increases to 18.4 million tons in 2016 to 17 (the terminal year of the 12th Plan) and to 43.9 million tons in 2026 to 27. Few Indian Major Players are as Under:- Chadha Papers Ltd. Circar Paper Mills Ltd. Coral Newsprints Ltd. Dadrawala Papers Ltd. Danalakshmi Paper Mills Pvt. Ltd. Eggro Paper Moulds Ltd. Ellora Paper Mills Ltd. Gateway Speciality Papers Ltd. Gaurav Paper Mills Ltd. Hindustan Paper Corpn. Ltd. Khanna Paper Mills Ltd. Mukerian Papers Ltd. Mysore Paper Mills Ltd. Nagaland Pulp & Paper Co. Ltd. Nath Pulp & Paper Mills Ltd. R T Paper Boards Ltd. Rajalakshmi Paper Mills Ltd. Rama Paper Mills Ltd. Rohit Tissue Ltd. Sai Rayalseema Paper Mills Ltd. Sangal Papers Ltd. Satia Industries Ltd. Shiva Paper Mills Ltd. Shree Bhawani Paper Mills Ltd. Shree Industries Ltd. Shree Rajeshwaranand Paper Mills Ltd. Shree Vindhya Paper Mills Ltd. Sri Vishnu Annamalaiyar Paper Mills Ltd. Surya Chandra Paper Mills Ltd. Tamil Nadu Newsprint & Papers Ltd. Vidarbha Paper Mills Ltd. [Merged]
Plant capacity: 20 MT/DayPlant & machinery: 777 Lakhs
Working capital: -T.C.I: Cost of Project : 1936 Lakhs
Return: 24.00%Break even: 56.00%
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Tissue Paper - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Paper is one of the necessities of civilization and it is almost impossible to imagine the continuance of a world without the printed books and newspapers. People require paper to meet the basic needs of modern life because it has many diverse uses. Modern paper is made from cellulose derived from a limited numbers of plants, the fibres being mixed with sufficient water to render possible formation of a continuous sheet of paper of uniform thickness. Paper spread from China through the Middle East to medieval Europe in the 13th century, where the first water powered paper mills were built. In the 19th century, industrial manufacture greatly lowered its cost, enabling mass exchange of information and contributing to significant cultural shifts. In 1844, Canadian inventor Charles Fenerty and German F.G. Keller independently developed processes for pulping wood fibers. Vegetable fibres of all kinds may be converted into paper among the various types of paper serving different end uses. Tissue paper is a lightweight paper or, light crêpe paper. Tissue can be made both from virgin and recycled paper pulp. Tissue and Airmail papers are required for very specific purposes. Wipes, kitchen towels, handkerchiefs, facial tissues, household towels, napkins, products for industrial use, etc. Some tissue paper products, in particular kitchen towels and napkins, are sometimes put in contact with food by end users. These products exhibit the typical characteristics of tissue paper, such as softness, high absorption capacity and limited structural strength. Uses & Application Tissue paper is used in a wide variety of arts and crafts. It is used in college, mosaics, stamping, gift wrapping, papier mâché, ornaments, garlands, paper flowers, paper sculpture. Some tissue paper is guaranteed not to bleed, and some is designed to bleed so that water can be applied and the color used to create artistic effects. Tissue paper is often used for direct inside part wrapping as in the jewellery, liquor, fruit and florist trades, various other tissue papers are used for specific purposes. Napkins are manufactured from Tissues. Paper Napkin age becoming popular with catering Industry due to its manifold uses. These are absorbent, hygienic light and can be had with attractive printing. Facial Tissue paper though recently introduced in Indian market is fast becoming popular with the public Facial tissue is fast becoming popular with the public due to its lightness, absorbent, hygienic and handy in nature. Toilet tissues are becoming immensely used for sanction by almost all the big hotels, restaurants, cinema & houses etc. Market Survey The world consumption of paper and paperboard is estimated at over 300 mn tonne a year. It is constituted broadly of 30% of cultural papers (writing and printing), 14% of newsprint, and the balance of kraft and packaging paper including paperboards. The Indian production is about 2 to 3% of the global total. The overall value of the market is estimated at Rs 250 bn. In volume terms, the segment is presently estimated at over 6.9 mn tonne. It is expected to expand to 9.2 mn tonne in 2010 to 11.However, despite all the announced capacity expansions, India would still have a supply gap in 2010. The Indian market is today growing at three times the rate of the global average. India's paper industry plans to invest USD 2.5 bn in the next two three years to add 2 mn of paper and paper products production capacity. It will also help in improving cost competitiveness. The domestic demand for paper is growing at around 8% for the last couple of years in line with GDP growth. However, the per capita consumption in the country is only 8 kg a year. As a result of this low base, the long term growth prospects are bright. The government's thrust on education and special schemes are expected to help the industry in future. Financials & Comparison of Major Players/Companies Orient Paper & Inds. Ltd. Pamwi Tissues Ltd. Premier Tissues India Ltd. Tainwala Healthcare Products Pvt. Ltd.
Plant capacity: 6 MT/DayPlant & machinery: 53 Lakhs
Working capital: -T.C.I: Cost of Project : 347 Lakhs
Return: 29.00%Break even: 60.00%
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Paper Shopping Bags - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

There are many types of bags available today to cater the shopping needs of people. An endless variety of raw materials and technologies are employed to manufacture them. Out of them the most popular ones are Plastic and Paper bags, since many years. Also one should accept that they are the ones which are being subjected to a lot of constructive criticisms as well. Due to the highly demanding environmental needs, many alternatives are found to be superior to them in many platforms, especially in terms of environmental friendliness have come to the market now and become familiar among common people. Even then it is worthwhile to infer the Eco Impact made by them. The modern shopping bag of today, such as those provided by grocery stores, convenient stores, and other retailers was originally designed to help customers purchase more goods by making the goods easier to transport. Plastic shopping bags were first introduced into the market place in 1974.At this time Montgomery Ward, Sears, and J.C. Penny all switched their shopping bags to plastic. While shopping bags, both paper and plastic, were originally invented with the sole purpose of packaging and carrying goods at the point of sale, they now serve many other purposes including advertising and branding for specific goods, services, stores or produce providers. They are still available for purchase but the disposable bags are most often provided without direct charge to customers, sometimes even without a purchase. Even on line stores and establishments that do not sell goods are using bags as a promotional product. Advantages & Uses Paper is made from a renewable resource, trees and we can plant more trees. Paper carry bags are strong enough to hold up to 5Kgs of stuff without breaking and can be reused again and again. Paper bags are biodegradable (a plastic bag would still be in a landfill 1,000 years from now). Uses & Applications It is useful for carrying the grocery regular item. It can be used for carrying vegetables, fruits and also used to carry files, books and light domestic material. Market Survey Paper and reusable bags are environmentally friendly. Plastic is not good, It may be a little easier to carry, but think about the environment. This is the main reason for which the demand of paper bag is more than plastic bag. Manufacturing plastic bags is big business and banning disposable bags, or even charging a tax which severely limits plastic bag usage, will reduce demand and increasing the demand of paper bags. Bags made from paper price much less costly in comparison with other materials. Thus, they are perfect for small to medium sized companies. It is a common knowledge that plastics are not safe, particularly towards the kids. Your child's lifestyle might be threatened if he, by chance, ate the plastic bags. Therefore, it's still secure to decide on Biodegradable Paper Bags since, because they're not that risky case you unintentionally left them and kids ate them by chance. Paper Bags may be of multiple uses. It is able to reuse so many times. Thankfully, Recycled Paper Bags are very a lot tough and in fact, they are waterproof. Durable Paper Bags are greatest to make use of in bagging your sold merchandise since it receive to be guaranteed that won't broke off its handles throughout the height of the buyer's buying spree. 3D lettering is also available which a new trend in the market is, most of the shopping brands are going for such type of bags which stand out in the public, and they attract more customers. Logos with huge designs in the background are created so that it matches the views of the company; it also helps in giving a relevant meaning to the brand.
Plant capacity: 12000 Nos./dayPlant & machinery: 19 Lakhs
Working capital: -T.C.I: 126 Lakhs
Return: 46.00%Break even: 43.00%
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Paper Plant with Wood Chips & Pulp - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Paper based packages, containers, sacks and bags are part of our everyday lives, so it can be easy to forget what makes them unique. Unlike other packaging options, paper based packages are made from trees, a completely renewable source. They are also the most recovered packages for recycling, making them a sustainable, responsible choice throughout their life cycle. The paper based packaging industry has joined together to provide businesses and the public with the facts about The Responsible Package. Check out these helpful resources about paper based packaging that can help you make a sustainable packaging decision. Most paper is made from wood cellulose, the most abundant chemical on plant earth. Cellulose is renewable, reusable, and sustainable. Cellulose based products show up in unexpected places: toothpaste, cough syrup, Vitamins A and E, makeup, cologne, shampoo, food packaging, furniture, concrete blocks, football helmets, photographic film, and even ice cream. Paper is an important part of our future, and our society will need scientists and engineers that are trained to develop the full potential of paper and cellulose based products. A new generation of paper scientists will create new uses for paper, develop new nanocellulose and hemicellulose based materials, discover better genetics for renewing our forests, improve manufacturing processes, and harness the possibilities inherent in the chemistry of cellulose. Paper is made by pulping wood, bleaching this pulp and then spreading it out into sheets to make it into paper. At various stages of the process, chemicals are used to give the paper particular properties, such as the bleaching chemicals that make paper white (and which also enable it to subsequently be coloured). Uses & Applications Paper is a highly engineered product that is part of almost everything we use: food containers, books, magazines, catalogs, newspapers, notebooks, facial tissue, paper towels, paper plates, sticky notes and computer paper. Take a look around you paper is a part of our lives. Paper may be impregnated, enamelled, metallised, made to look like parchment, creped, water proofed, waxed, glazed, sensitized, bent, turned, folded, twisted, crumpled, cut, torn, dissolved, macerated, moulded, and embossed. It may be coloured, coated, printed or even written on! It can be laminated with fabric, plastic and metal. It can be opaque, translucent or transparent. It is naturally combustible, or can be made re retardant. It may be a carrier or a barrier or a lter. It may be made tough enough to withstand acid, or soft enough for a baby’s skin. It can be read and worn as a garment. It can be re used and recycled and it is made from a renewable, sustainable source. The range of possible uses of paper seems almost limitless. New ways of using it are being devised daily. This evolution will continue because paper is an expression of everyday living. Market Survey India is the 15th largest paper manufacturer in the world, accounting for ~2.5% of the world’s output. India is the world’s fastest growing paper market. The Indian Paper Industry is a booming industry and is expected to grow in the years to come. The usage of paper cannot be ignored and this awareness is bound to bring about changes in the paper industry for the better. It is a well known fact that the use of plastic is being objected to these days. The reason being, there are few plastics which do not possess the property of being degradable, as such, use of plastic is being discouraged. Excessive use of non degradable plastics upsets the ecological equilibrium. The demand for upstream market of paper products, like, tissue paper, tea bags, filter paper, light weight online coated paper, medical grade coated paper, etc., is growing up. These developments are expected to give fillip to the industry. Future Development of the Pulp and Paper Sector Ongoing Changes in the Pulp and Paper Industry. Demand for paper and paper products is expected to steadily rise in the future, however at decreasing rates. Future paper demand will be determined by certain factors including a) the level of national income, b) the level of industrial production, c) the level of literacy and education, d) the size of population, e) the price of paper, and other related factors such as government expenditure on education, student population, per capital income etc. Few Indian Major Players are as under: Chadha Papers Ltd. Circar Paper Mills Ltd. Coral Newsprints Ltd. Dadrawala Papers Ltd. Danalakshmi Paper Mills Pvt. Ltd. Eggro Paper Moulds Ltd. Ellora Paper Mills Ltd. Gateway Speciality Papers Ltd. Gaurav Paper Mills Ltd. Hindustan Paper Corpn. Ltd. Khanna Paper Mills Ltd. Mukerian Papers Ltd. Mysore Paper Mills Ltd. Nagaland Pulp & Paper Co. Ltd. Nath Pulp & Paper Mills Ltd. R T Paper Boards Ltd. Rajalakshmi Paper Mills Ltd. Rama Paper Mills Ltd. Rohit Tissue Ltd. Sai Rayalseema Paper Mills Ltd. Sangal Papers Ltd. Satia Industries Ltd. Shiva Paper Mills Ltd. Shree Bhawani Paper Mills Ltd. Shree Industries Ltd. Shree Rajeshwaranand Paper Mills Ltd. Shree Vindhya Paper Mills Ltd. Sri Vishnu Annamalaiyar Paper Mills Ltd. Surya Chandra Paper Mills Ltd. Tamil Nadu Newsprint & Papers Ltd. Vidarbha Paper Mills Ltd. [Merged]
Plant capacity: 500 MT/DayPlant & machinery: Rs. 303 Crores
Working capital: -T.C.I: Cost of Project : Rs. 442 Crores
Return: 26.00%Break even: 41.00%
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Paper Mill

Paper recycling is the process of turning waste paper into new paper products. There are three categories of paper that can be used as feed stocks for making recycled paper mill broke pre consumer waste, and post consumer waste. Mill broke is paper trimmings and other paper scrap from the manufacture of paper, and is recycled internally in a paper mill. Pre consumer waste is material which left the paper mill but was discarded before it was ready for consumer use. Post consumer waste is material discarded after consumer use, such as old corrugated containers (OCC), old magazines, old newspapers (ONP), office paper, old telephone directories, and residential mixed paper (RMP). Paper suitable for recycling is called scrap paper, often used to produce molded pulp packaging. The industrial process of removing printing ink from paper fibers of recycled paper to make deinked pulp is called deinking. Uses and Applications Paper is one of the basic needs of modern life. It is a well known product, which is the only media of communication through writing. It is used in every part of life, i.e., education, office, researches, engineering, art, book printing, magazine, newspaper, etc. It is used in making Sacks, seed packets, Wallpaper, damp proof courses, roofing, flooring, flame resistant papers, plasterboard, decorative laminates for furniture, abrasive base paper, decorative crepe paper, felt paper for vinyl floor covering, computer tapes, print out sheets, advertisements, circulars, catalogues, filing systems, sales and service manuals, brochures, shop till paper, money, insurance forms, cheque books, travellers cheques, postal orders, cash bags, papers that contain special markings which are only visible when subjected to ultra violet light, diazo paper, thermal paper . It is used in photocopying paper; making graph papers, paper twine and string, blotting paper, carbonless paper, box files, folders, envelopes, fascia boards, door and roof liners, filters, the Highway Code. The paper is used for writing, typing, printing, envelopes, publishing, accounts, receipts, stamps, newspapers, magazines, greeting cards, calendars, diaries, telephone directories, embossing paper. It is used for wrapping and boxes for cleaning materials, domestic tissues, paper plates and cups, kitchen towels, table napkins, lampshades, used in packaging to keep instruments and equipment sterilized, bandages, plasters, clothing for nurses, face masks, surgeons' caps, disposable bed pans, sheets, pillow cases, medical packaging, in making tickets, passports, maps, charts, luggage labels, timetables, fiber for suitcases. Market Survey World demand for paper and paperboard is forecast to grow by 2.1% annually in the long term. The demand for paper products is rising in some of the APAC countries, mainly for grade paper packaging and corrugated paper products. Also, paper packaging has increased the consumption of paper to a higher level. China is the leading producer of paper in the world. Demand growth prospects will vary considerably between regions with a fairly modest outlook for North America, Western Europe and Japan, while there is significant growth potential for Asia and Eastern Europe—India, China and Russia in particular. With the emergence of the multipolar world, where competition can come literally from anywhere around the globe, investors in all industries will need to keep a sharp focus on the challenges and vast opportunities that come with the new patterns of consumption, innovation, and capital and resource availability. Established players in North America and Western Europe will share the market not only with up and comers in China and India, but also with competitors in Mexico, Brazil, Russia, South Korea and other emerging areas.
Plant capacity: 100 MT/DayPlant & machinery: Rs.2637 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.4233 Lakhs
Return: 29.00%Break even: 61.00%
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CARD & GRAY BOARD from Pulp and Waste Paper - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Card Board and Grey Board are important grades of paper boards. The importance of paper board as an essential commodity is constantly increasing with the expansion of education among the people. Further, in a progressive society, the consumption of paper is closely linked to its economic, social and cultural activities. It is important, therefore, the card board industry should try to keep pace with society's much directional development. Card Board & Grey Board itself in a superior packaging material and due to rapid industrialization is in very good demand. Grey board is a homogeneous board made usually of mixed waste paper with or without screenings and pulp on a board machine. Grey board is used where stiffness rather than printability is required. The first commercial cardboard box was produced in England in 1817, more than two hundred years after the Chinese invented cardboard. Today paperboard packaging in general, and especially products from certified sustainable sources, are receiving new attention, as manufacturers dealing with environmental, health, and regulatory issues look to renewable resources to meet increasing demand. It is now mandatory in many countries for paper-based packaging to be manufactured wholly or partially composed of recycled material. Uses and Applications Card board, grey board, straw board and other variety of boards are used for various packing processes for packing and protecting innumerable consumer and industrial goods. They find application in making cartons, boxes, packaging of hosiery, readymade garments, cosmetics, confectionary items, textiles etc. Further, grey board is an effective medium for packaging small and heavy items such as automobile parts, pharmaceutical products, plastic products, rubber components, glass items leather products, etc. Gray board has the advantage of light weight, easy to fabricate, easy for string, keeps the articles dust free and has the advantage of attractive printing, thus making the packed item move eye-appealing for sale. Grey board is used such as in exercise books, registers, flat files, card board, and in book binding etc. With the fast increase in industrial and commercial activity, the requirement of such items is increasing in many folds. Market Survey The world consumption of paper and paperboard is estimated at over 300 mn tonne a year. The Indian production is about 2 to 3% of the global total. The overall value of the market is estimated at Rs 250 bn. In volume terms, the segment is presently estimated at over 6.9 mn tonne. It is expected to expand to 9.2 mn tonne in 2010-11. . The Indian market is today growing at three times the rate of the global average. India's paper industry plans to invest USD 2.5 bn in the next two three years to add 2 mn tpa of paper and paper products production capacity. It will also help in improving cost-competitiveness. The paper production capacity is expected to rise to 8.5 to 9 mn tonne from the existing 7.5 mn tonne by 2010-11. The consumption of paper products is growing at a fast pace of around 6.5% and is expected to further go up in future. The industry now uses three sources of raw materials - recycled paper, wood and agro based, and waste. The recycled paper, comparatively cheaper, comprises almost 40% of the total raw material requirements at present. Few Major Players are as under:- Afsons Industrial Corpn. Ltd. Chemopulp Tissues Ltd. Colour Cartons Ltd. Cosboard Industries Ltd. D K Industries Ltd. Gramox Paper & Boards Ltd. Indo Afrique Paper Mills Pvt. Ltd. Lotus Trading Corp Ltd. Manorama Paper Mills Ltd. Nath Pulp & Paper Mills Ltd. Paswara Papers Ltd. Peoples Papers Ltd. Premium Paper & Board Inds. Ltd. Sivakalyani Papers Ltd. Sona Paper Boards Ltd. Suryo Papers Ltd.
Plant capacity: 5 MT/ dayPlant & machinery: Rs.53 Lakhs
Working capital: -T.C.I: Rs.195 Lakhs
Return: 41.00%Break even: 42.00%
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TISSUE PAPER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Paper is one of the necessities of civilization and it is almost impossible to imagine the continuance of a world without the printed books and newspapers. People require paper to meet the basic needs of modern life because it has many diverse uses. Modern paper is made from cellulose derived from a limited numbers of plants the fibres being mixed with sufficient water to render possible formation of a continuous sheet of paper of uniform thickness. Tissue paper kitchen towels and napkins (hereafter kitchen towels and napkins) are multifunctional products. Their main use is for hygiene and cleaning purposes, and they are not specifically intended for contact with foodstuffs. Uses and Applications Tissue paper is used in a wide variety of arts and crafts. It is used in college mosaics stamping gift wrapping papier mâché, ornaments garlands paper flowers paper sculpture Some tissue paper is guaranteed not to bleed and some is designed to bleed so that water can be applied and the color used to create artistic effects. Napkins are manufactured from Tissues. Paper Napkin age becoming popular with catering Industry due to its manifold uses. These are absorbent, hygienic light and can be had with attractive printing. Facial Tissue paper though recently introduced in Indian market is fast becoming popular with the public. The following brief utility of paper napkins obtained from Tissue paper may be enumerated. Toilet tissues are becoming immensely used for sanction by almost all the big hotels, restaurants cinema & houses etc. Market Survey The world consumption of paper and paperboard is estimated at over 300 mn tonne a year. It is constituted broadly of 30% of cultural papers (writing and printing) 14% of newsprint and the balance of kraft and packaging paper including paperboards. The Indian production is about 2 to 3% of the global total. The overall value of the market is estimated at Rs 250 bn. The domestic demand for paper is growing at around 8% for the last couple of years in line with GDP growth . The consumption of paper products is growing at a fast pace of around 6.5% and is expected to further go up in future. The industry now uses three sources of raw materials recycled paper wood and agro based, and waste. Major players from the paper industry had lined up close to $2.5 bn worth of investment. Present Manufacturers Orient Paper & Inds. Ltd. Pamwi Tissues Ltd. Premier Tissues India Ltd. Tainwala Healthcare Products Pvt. Ltd.
Plant capacity: 6 MT/ dayPlant & machinery: Rs.53 Lakhs
Working capital: -T.C.I: Cost Of Project: Rs. 347 Lakhs
Return: 29.00%Break even: 60.00%
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Fortified Rosin (Used in Paper Industry) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

A high degree of water adsorption is a goal for some grades of paper, such as tissue, toweling and sanitary grades of paper. These grades of paper are designed for rapid adsorption of aqueous fluid. For most of other paper grades, a high level of water adsorption is not desired. Usually, in wrapping and packaging papers, wall paper, writing paper and printing paper, liquid penetration resistance is important. For making a paper that can resist wetting and penetration of aqueous liquid, SIZING is done. The level and the process of sizing depend on their end use. Liquid resistance can be achieved by either internal sizing or surface sizing. However, different sizing mechanisms are involved. In internal sizing, sizes are added to the pulp stock prior to the wet end of the paper machine. Internal sizing agents are usually amphoteric materials with both non-polar and polar groups in their structures. In surface sizing, sizes are applied to the dry or partially dried paper sheet at the size press or calendar stack. Surface sizing works at the size press or calendar stack. Water repellency may be one goal of surface sizing but the principal objectives of surface sizing are to improve surface strength, surface smoothness for printing and ink hold-out. Conventional surface sizing agents, such as animal glue and starch, achieve resistance to liquid penetration by filling the capillaries of paper. More recently, some synthetic polymers are being developed very fast to be applied as surface sizes. Market Survey The quest for increased productivity, as well as increasingly demanding final product quality specifications and a variety of environmental and economical pressures resulted in almost universal penetration of chemical applications to all paper and board grades. Chemical additives used in paper making can be divided into three groups – general (commodity) and two classes of specialty chemicals – process and functional. Process chemicals are used to optimize the production process by increasing machine speed, runnability, providing deposit control and reducing steam consumption. Retention aids, defoamers, fixative agents, biocides and defoamers/ antifoam additives are some typical examples of process chemicals. Functional chemicals directly affect paper quality and paper properties – color, water repellency, strength, printability, etc. Typical examples of such functional chemicals are dyes, coating binders, strength and sizing additives. Recent market survey shows that the production of rosin size is approximately about 6000 MT/annum in India. But the annual requirement is about 15000 MT of different types of specialty paper sizes. Due to introduction of several new paper sizes based on Styrene Maleic Anhydride (SMA), Styrene Acrylic Emulsion (SAE), Styrene Acrylic Acid (SAA), Polyurethane (PUR) and Ethylene Acrylic Acid (EAA) ,the demand is increasing 5% per annum. The major use of fortified rosin is in the field of Paper Industry as a Sizing Agent. The demand of fortified rosin directly depends on the Paper Industry. Paper industry in India is expected to see an average growth of 7 per cent during the next one year according to prediction by the Indian Pulp and Paper Technical Association (IPPTA). Currently, the Indian industry is accounts to about 2.5 per cent of the global production of paper. However the paper, paperboards and newsprint consumption in the country will also grow to 17 million tonnes from the current 12 million tonnes in the next five years. The global paper industry is forecast to maintain 6% yearly growth for the five-year period ending 2017 to exceed $255 billion. The industry is characterized by a high degree of fragmentation and is dominated by the Asia-Pacific region, which witnessed more than 40% growth rate in 2011, fuelled by a rising degree of urbanization, increasing levels of disposable income and improving consumer lifestyles. The Indian paper industry is one of the traditional industries of India consisting of over 500 units with an installed capacity (excluding newsprint) of over 7.5 mn tonne per annum. The capacity utilization in the industry has remained low at approximately 60% but has lately picked up. This owed partly to some 200 mills being small and many of which were sick. Effectively, only 321 mills are operational. ? Out of these, 172 mills make up for 54% of the market, with the top ten claiming a share of over 28%. The large segment consists of 21 large mills. The incidence of sickness is high in mills with less than 15,000 tonnes per annum capacity. India has become self-sufficient in paper Industry. The industry has been characterized as a priority sector for foreign collaborations. Foreign equity up to 51% is subject to automatic approval by the Reserve Bank. Foreign investment even up to 100% is permitted by Foreign Investments Promotion Board (FIPB) on case-to-case basis. The consumption of paper products is growing at a fast pace of around 6.5% and is expected to further go up in future. The world consumption of paper and paperboard is estimated at over 300 mn tonnes a year. The Indian production is about 2 to 3% of the global total. The overall value of the market is estimated at Rs 250 bn. In volume terms, the segment is presently estimated at over 6.9 mn tonnes. In addition to this, rise in literacy levels, growth of print media and higher government spending on the education sector will have a positive impact on paper industry in India which is likely to continue growing at 6-8 per cent.
Plant capacity: 2400 MT/annumPlant & machinery: 158 Lakhs
Working capital: -T.C.I: Cost of Project: 809 Lakhs
Return: 27.00%Break even: 38.00%
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