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Fruits and Vegetables Value addition, Food Processing, Dehydration, Canning and Preservation, Processed Food Projects

In developing countries agriculture is the mainstay of the economy. As such, it should be no surprise that agricultural industries and related activities can account for a considerable proportion of their output. Of the various types of activities that can be termed as agriculturally based, fruit and vegetable processing are among the most important. Therefore, fruit and vegetable processing has been engaging the attention of planners and policy makers as it can contribute to the economic development of rural population. The utilization of resources both material and human is one of the ways of improving the economic status of family.

The change in the income growth, increase in population, lifestyle and concern towards health and nutrition worldwide have resulted in a large demand for processed fruit and vegetable products all over the globe. India is among the topmost vegetable and fruit producer in the worldand accounts for about 15% of the world's production of vegetables. A large number of units are in the cottage/home scale and small scale sector, having small capacities upto 250 tonnes/annum though big Indian and multinational companies have capacities in the range of 30 tonnes per hour or so. It has the distinction of producing almost all-tropical and exotic fruits and vegetables because of varied climatic conditions. India’s food processing sector covers fruit and vegetables. Value addition to food products has assumed vital importance in our country due to diversity in socio-economic conditions, industrial growth, urbanization and globalization. Value is added by changing their form, colour and other such methods to increase the shelf life of perishables.

There are various methods of preservation of food including thermal processing, fermentation, pickling, dehydration, freezing etc. The technology for preservation also varies with type of products and targeted market. Some of fast growing segments of food processing industries are given as under:

• Mango and other fruit pulps

• Pickles, chutney, sauces etc.

• Tomato products like paste, puree and ketchup

• Fruit jam, marmalade, crush, squashes, juices etc.

• Canned fruits and vegetables etc.

• Frozen products like frozen peas, cauliflower etc.


India has made a good progress on the horticultural map of the world.Boosted by rising consumer demand owing to better health awareness and purchasing power, production of fruits and vegetables across India has increased this year with their total yield surpassing the production of food grains. Fruit & vegetable processing is driven by growing consumer demand for healthy and fresh products that are easily available and require minimal preparation time. Processing of fruits & vegetables increases their shelf-life. Since they are traded on a large scale, processing ensures that market demand of fruits & vegetables with standard quality is met. The vast production base offers India tremendous opportunities for export. India's exports of Processed Food was Rs. 26,067.64 Crores in 2015-16, which includes the share of products like Mango Pulp (Rs. 796.17Crores), Dried and Preserved Vegetable (Rs. 914.21 Crores), Other Processed Fruit and Vegetable (Rs. 2,900.33 Crores), Pulses (Rs. 1,603.22 Crores), Groundnuts (Rs. 4,046.05 Crores), Guargum (Rs. 3,233.87 Crores). The Indian food –processing industry is primarily export oriented. India’s geographical situation gives it the unique advantage of connectivity to Europe, the Middle East, Japan, Singapore, Thiland, Malaysia and Korea.

Fruit and vegetable processing industry has taken a new direction and is growing gradually with strong growth rate annually. Infrastructure development for processing may take this industry to the new heights in the years to come with the help of sufficient exports and investments. Fruit and vegetable processing is done widely in the food and beverage industry.Fruits and vegetables are processed into a variety of products such as juices and concentrates, pulp, canned and dehydrated products, jams and jellies, pickles and chutneys etc. The extent of processing of fruits and vegetables varies from one country to another.


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Dehydration and Canning of Fruits and Vegetables - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Dehydration and canning of fruits and vegetables is done with a view to preserve surplus perishable foods. Although much of the food prouced all over the world is consumed in the fresh form, yet with the increasing urbanisation and continuous effort to provide a regular supply of acceptable and desirable food is increasing steadily. Dehydrated vegetables are used as processed raw material in wide range of food processing industries. There is vast scope to develop this industry by integrating production with marketing and processing. The growth of this industry will not only benefit the grower but also earn valuable foreign exchange for the country as there is growing export market for the products of this industry.
Plant capacity: 3.85 MT/DayPlant & machinery: Rs. 52 Lacs
Working capital: Rs. 166.0 LacsT.C.I: Rs. 340.0 Lacs
Return: 38.54%Break even: 44.74%
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Fruits and Vegetable Dehydration by Osmodehydration Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Fruits and vegetables are preserved for a long time by reducing its moisture content. There are various ways of reducing the various moisture content, but here we have discussed osmodehydration process, which is more economic and beneficial to processors. This technology is not well established in India. There is very good domestic and export market for the dehydrated fruits and vegetables. Dehydrated fruits and vegetables had good export market in Middle East, Russia and part of European countries. As a whole there is a good prospects for new entrepreneurs who want to venture into this field.
Plant capacity: 1 TPD Dried Grapes 10 TPD Dried PotatoesPlant & machinery: Rs. 112 Lakhs
Working capital: -T.C.I: Rs. 321 Lakhs
Return: 42.52%Break even: 53.58%
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Tuti Fruity from Papaya Fruit - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Papaya is second most nutritive food to Mango. Tuti fruity is made by impregnating fruits with flavour & taste along with attractive colour. It is useful in the preparation of other food items such as toppings. It provides attractiveness as well as nutritive value to many food items. Mostly used for toppings for breads, ice cream, fruit bar, pulao, cakes, pastries, custard shrikhand & fruit salads etc. Fresh papaya is washed and peeled, then pulping is done by mixing sugar so as to bring sweet taste. Heating is done. Citric acid, colours & preservatives are mixed. Dehydration is done. Big structure is cut into pickles and packed in pouches for selling.
Plant capacity: 100 Kg./DayPlant & machinery: Rs. 3 Lakhs
Working capital: Rs. 5 LakhsT.C.I: Rs. 14 Lakhs
Return: 24.00%Break even: 71.00%
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Cashew Fruit Juice from Cashew Apple

Cashew apple juice has multifarious uses viz. as a beverage for drinking purposes, for wine manufacture & cashew feni, and its consumption in hotels, restaurants, juice corner or various occasions etc. makes it a demandable product. The product has got very good scope.
Plant capacity: 1500 MT/AnnumPlant & machinery: Rs. 44 Lacs
Working capital: -T.C.I: Rs. 107 Lacs
Return: 58.42%Break even: N/A
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Banana & Its By-products - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The banana plant is the most cultivated plant in the tropical countries. It is used as dessert, as vegetable and the fruit pulp is dried and processed into flour or preserved for subsequent use. It is a source of calcium and iron and many other minerals. Banana is used in confectionery items and as infant food. It?s powder is used in the preparation of beverages of the malted milk type. India is the second largest producer of banana after Brazil and is cultivated in every part of the country. Most of the banana production is consumed in the fresh form while a small percentage of it is exported to USSR. Being highly perishable in nature, there is a need to produce products such as figs, flour, powder, banana pulp, food and infants, clarified banana juice etc. The technology of manufacturing these products on a commercial basis has been developed by the Central Food Technological Research Institute, Mysore. Dehydrated ripe bananas, know as figs are manufactured in the small and cottage industries sector and sold as snack food in many places. Powders are used for the manufacturing of ice cream, infant food, bakery products etc. There is a very good marketing scope in the metropolitan cities of Calcutta, Mumbai, Chennai and Delhi. So there exists vast potential for new entrepreneurs in this field.
Plant capacity: 40 MT/DayPlant & machinery: Rs. 1329 Lakhs
Working capital: Rs. 218 LakhsT.C.I: Rs. 1792 Lakhs
Return: 32.53%Break even: 52.53%
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Fresh Processed Frozen Vegetable Puree - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Peas for commercial freezing are usually of the dwarf variety so that they may be grown without stakes. Methods of Freezing Blast Freezing, Plate or contact Freezing, Immersion Freezing. Packaging of Frozen Foods, Cardboard Containers, Plastic Containers, Aluminium Foils and Paper. There are very few processes are available in India, who are manufacturing fresh processed vegetable puree. But in the European countries, there is much more use of fresh processed frozen vegetable puree. It has been observed that there is very good demand probability of the fresh frozen vegetable. It can be predicted that there will be very good export prospect of quality frozen vegetable puree.
Plant capacity: 30000.00 MT/YearPlant & machinery: Rs. 368 Lakhs
Working capital: -T.C.I: Rs. 775 Lakhs
Return: 44.00%Break even: 54.00%
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Dehydration and Canning of Fruits and Vegetables -Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Dehydration and canning of fruits and vegetables is done with a view to preserve surplus perishable foods. Although much of the food produced all over the world is consumed in the fresh form, yet with the increasing urbanization and continuous effort to provide a regular supply of acceptable and desirable food is increasing steadily. Dehydrated vegetables are used as processed raw material in wide range of food processing industries. There is vast scope to develop this industry by integrating production with marketing and processing. The growth of this industry will not only benefit the grower but also earn valuable foreign exchange for the country as there is growing export market for the products of this industry.
Plant capacity: 3.85 MT/DayPlant & machinery: Rs. 54 Lacs
Working capital: Rs. 166.0 LacsT.C.I: Rs. 340.0 Lacs
Return: 38.54%Break even: 44.74%
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Fresh Processed Frozen Vegetable Puree - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Peas for commercial freezing are usually of the dwarf variety so that they may be grown without stakes. Methods of Freezing Blast Freezing, Plate or contact Freezing, Immersion Freezing. Packaging of Frozen Foods, Cardboard Containers, Plastic Containers, Aluminium Foils and Paper. There are very few processes are available in India, who are manufacturing fresh processed vegetable puree. But in the European countries, there is much more use of fresh processed frozen vegetable puree. It has been observed that there is very good demand probability of the fresh frozen vegetable. It can be predicted that there will be very good export prospect of quality frozen vegetable puree.
Plant capacity: 30000.00 MT/YearPlant & machinery: Rs. 368 Lakhs
Working capital: -T.C.I: Rs. 775 Lakhs
Return: 44.00%Break even: 54.00%
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Semi Processed Canned Vegetable - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Vegetables such as peas, beans, carrot, tomato, asparagus, etc, are canned in large quantities in different parts of the world. In India, there is a good market for canned peas green as well as processed one. Carrot, cabbage, potato, cauliflower, tomato etc., are canned in the brine in their natural form or in curried style using spices, fat etc., as the covering liquid. The food processing industry sector in India is one of the largest in terms of production, consumption, export and growth prospects. The total processed food export was approx 14600 crores in 2002-03. The installed capacity of fruits & vegetable processing industry has been increasing steadily. The utilization of fruits & vegetables for processing in the organized & the unorganized sectors are expected to be around 2% of the total production.
Plant capacity: 3 MT Peas Kernels/DayPlant & machinery: Rs. 26 Lakhs
Working capital: -T.C.I: Rs 94 Lakhs
Return: 46.00%Break even: 65.00%
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Lychee Juice - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Lychee is one of the tropical fruits which is mainly available in Bihar, and Eastern part of India. It is one of the healthy fruit juice. It will help to grow the health. It is sweet tasty with good flavour. It is used by the domestic people through out the year. Sixty percent of the fruits is edible. The processing of lychee juice is partly manual and partly by machinery i.e. semi automatic machine & packing material used in this process is glass bottle. This is an agriculture base product. There should be range of more than one product to run the company through out the year. It will be good for the company to produce apple juice, grape juice or lychee juice etc all together. There is good marketing scope of this type of product India as well as in the European and middle east countries. As a whole it is good product and there is good scope for new entrepreneurs.
Plant capacity: 1,50,000 Kgs./AnnumPlant & machinery: 9 Lakhs
Working capital: -T.C.I: Cost of Project: 39 lakhs
Return: 44.00%Break even: 47.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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