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Biodegradable Products, Recyclable, Disposable, Eco-Friendly Plastics, Bioplastics, Compostable, Biodegradable Packaging for Food Products, Bio-based Polymers, Oxo-biodegradable Plastics, Bio-nanocomposites using Maize, Corn, Sugarcane Bagasse

 

Plastics have become an indispensable ingredient to modern life. But the environmentally degradable plastics are finding innumerable opportunities and application. Physical and chemical methods of pollution control were always in the forefront because they were easy to understand, easy to control and were reproducible. Biodegradation is the real mechanism of nature of balancing the material. A better option is to modify the materials, processes and products in such a way that one can rely upon the biodegradation in nature, recalcitrance and bioaccumulation problems are overcome. We are slowly changing our philosophy and are not merely targeting for clean-up or removal of pollutant but are aiming for prevention of pollution or facilitating biodegradation.


Bio plastics are biodegradable plastics, whose components are derived from renewable raw materials. These plastics can be made from abundant agricultural/animal resources like cellulose, starch, casein collagen, soy protein polyesters and triglycerides. Large scale use of these would help in preserving non-renewable resources like petroleum, natural gas and coal and contribute little to the problems of waste management. Biodegradable Plastics degrade over a period of time when exposed to sun and air. The demand for biodegradable Plastics is ever increasing. Biodegradable products are a great alternative to plastic and styrofoam products.  These products are toxic free, compostable, and easily affordable.  There are many eco-friendly products, which include PLA cold cups derived from corn bioresin, completely compostable hot cups, souffle cups, plates, utensils, bowls, and take-out containers that are made from discarded sugarcane fiber etc in the market. These biodegradable products can replace plastic and Styrofoam consumption and help in minimizing the impact on environment byreducing environmental waste and promoting sustainability while providing the highest quality biodegradable products available.

The main properties of the biodegradable plastics are: Low barriers of oxygen/water vapour transfer, best suited for short shelf life products, fully compostable in commercial composting facilities and above all will not biodegrade in landfill or other environments under ambient conditions but degrade at controlled conditions, temperature or organisms.


Manufacturing processes are rapidly changing and biodegradable products are fast replacing man-made, difficult to degrade products. Partially biodegradable shopping bags are already manufactured from thin matrix of conventional polythene filled in with starch.  Application areas identified in India for biodegradable plastics are agricultural mulch, surgical implants, industrial packaging, wrapping, milk sachets, foodservice, personal care, pharmaceuticals, medical devices, recreational etc.Over the past year packaging suppliers have been introducing various forms of biodegradable plastics made from a variety of plants, in the main corn, based on projections that consumers and recycling regulations will drive demand for environmentally-friendly packaging. Some companies are predicting that the market will grow by about 20 per cent a year.


In addition, a combination of pricing and retail uptake has led more and more processors to look at biodegradable products as an alternative to polyethylene terephthalate (PET). The biodegradable products include a variety of fiber-based trays, containers and clamshells for foodservice, retail-packaged meat and produce, frozen entrees and prepared foods. Approximately a dozen of inherently biodegradable plastics are now in the market, with range of properties suitable for various consumer products. Some examples are biodegradable films or other raw material (for biodegradable plastic articles). New market opportunities are emerging for the development of biodegradable and bio-based products as the next generation of sustainable, eco-friendly materials that meet ecological and economic requirements. The coming years will see a new revolution in the biodegradable products.

 

The global demand for biodegradable products is on an upward trend. This is due to increasing environmental concerns and legislation in favor of bioplastics. There is a growing need for eco-friendly plastic bags and biodegradable packaging for food products.

Biodegradable Plastic Manufacturing Process

All the raw materials for bioplastics are natural. The common ones are:

  • Corn oil
  • Peelings from oranges
  • Various plant materials

Polylactic acid, or simply PLA biodegradable plastic, is one of the most important eco-friendly plastics. You can manufacture it from cornstarch, tapioca roots, chips, or cane sugar. During the manufacturing of regular plastic non-biodegradable products, manufacturers often add chemical fillers. They release these fillers on combustion or decomposition, polluting the environment.

Biodegradable products manufacturing process does not use chemical fillers. They remain safe even when the decay or burn.

The first step in the bioplastic manufacturing process involves mixing and heating materials to a molten state. Secondly, you pour the melted mixture into molds to shape it into desired eco-friendly plastic products.

Common products include biodegradable paper, eco-plastic bags, and eco-friendly produce bags.


Steps to prepare Project report on Biodegradable Carry Bags

Bioplastics are the raw materials for making biodegradable carry bags. There is a huge demand for these bags in the world market. People prefer these bags because they are an affordable biodegradable product packaging alternative.

Environmentally friendly plastic bags do not pose any danger to humans or the environment when they decompose. Unlike regular plastics, they do not release any harmful chemicals when they decompose. 

There are a few guiding questions if you are keen on writing a project report on biodegradable carry bags.

  • What is the nature and type of carrying bags you will make? What will be their unique features?
  • Is there a demand for these types of carry bags in the target market? What are the present and future drivers of this demand?
  • Are you familiar with, and do you have the skills for biodegradable plastic manufacturing process?
  • What are the materials and machinery needed to make your preferred type of carrying bags?

To answer some of these questions and write a good project report, you must first review the feasibility study report for project viability.

How to start a Biodegradable Plastic Manufacturing Company?

Here are some of the preliminary steps to starting a biodegradable plastic firm.

1. Market research

First, you need to survey the market potential for biodegradable plastics. You should ask questions like:

  • Do I expect the demand for bioplastics to grow or decline shortly?
  • Considering the required inputs and market prices for bioplastic products, will the ideas remain feasible in the future?
  • What is the current and likely future government position? Is there a likelihood of it banning your product in the future?

2. Project report

After the market analysis, the next big step in making a project report. A project feasibility report tells you the level of investment for a biodegradable plastics company. It also tells you the available types and grades of polymers in the market and the ideal one for you.

3. Company registration

You cannot start a plastic manufacturing company before you clear all legal hurdles. Dealing with plastics will require that you first register your company. Next, the government will have to assess and certify that the biodegradable plastic manufacturing process is safe.

In some countries, you will have to produce a prototype and submit to a government agency for approval. Here, they might consider the product's quality, specifications, and environmental impact.

Lastly, you need to ensure compliance with ISO standards and tax requirements.

4. Land and buildings

Manufacturing bioplastics be it biodegradable cleaning products or carry bags, requires a store for materials and products. You need land for setting up the factory and constructing stores. You may also need room to fix some equipment such as melting and molding machines.

Pre-feasibility report for Biodegradable Products

Do you intend to start a business in biodegradable products?  in that case, that you have already identified several possible ideas. The question now is, how do you tell which of these ideas is the most practical?

What you need is a pre-feasibility report. This report helps decide whether to proceed, do technical feasibility reports, and market feasibility reports.

What is a pre-feasibility study?

This preliminary study helps you decide between several biodegradable product ideas. It helps critiques each bioplastic produce idea. You will consider technical skills, knowledge, and financial requirements for each idea.

How important is a pre-feasibility report?

The pre-feasibility report is critical in the biodegradable products industry for the following reasons:

  • Biodegradable plastic products are quite diverse. Not all can be feasible in your target market. It is also cheaper if you specialize in a specific product.
  • It is expensive to do a feasibility study report in bioplastics due to the diversity of the industry. You need to look at the feasibility report example to understand the importance of a pre-feasibility study.

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report


 

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Paper Shopping Bags - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

There are many types of bags available today to cater the shopping needs of people. An endless variety of raw materials and technologies are employed to manufacture them. Out of them the most popular ones are Plastic and Paper bags, since many years. Also one should accept that they are the ones which are being subjected to a lot of constructive criticisms as well. Due to the highly demanding environmental needs, many alternatives are found to be superior to them in many platforms, especially in terms of environmental friendliness have come to the market now and become familiar among common people. Even then it is worthwhile to infer the Eco Impact made by them. The modern shopping bag of today, such as those provided by grocery stores, convenient stores, and other retailers was originally designed to help customers purchase more goods by making the goods easier to transport. Plastic shopping bags were first introduced into the market place in 1974.At this time Montgomery Ward, Sears, and J.C. Penny all switched their shopping bags to plastic. While shopping bags, both paper and plastic, were originally invented with the sole purpose of packaging and carrying goods at the point of sale, they now serve many other purposes including advertising and branding for specific goods, services, stores or produce providers. They are still available for purchase but the disposable bags are most often provided without direct charge to customers, sometimes even without a purchase. Even on line stores and establishments that do not sell goods are using bags as a promotional product. Advantages & Uses Paper is made from a renewable resource, trees and we can plant more trees. Paper carry bags are strong enough to hold up to 5Kgs of stuff without breaking and can be reused again and again. Paper bags are biodegradable (a plastic bag would still be in a landfill 1,000 years from now). Uses & Applications It is useful for carrying the grocery regular item. It can be used for carrying vegetables, fruits and also used to carry files, books and light domestic material. Market Survey Paper and reusable bags are environmentally friendly. Plastic is not good, It may be a little easier to carry, but think about the environment. This is the main reason for which the demand of paper bag is more than plastic bag. Manufacturing plastic bags is big business and banning disposable bags, or even charging a tax which severely limits plastic bag usage, will reduce demand and increasing the demand of paper bags. Bags made from paper price much less costly in comparison with other materials. Thus, they are perfect for small to medium sized companies. It is a common knowledge that plastics are not safe, particularly towards the kids. Your child's lifestyle might be threatened if he, by chance, ate the plastic bags. Therefore, it's still secure to decide on Biodegradable Paper Bags since, because they're not that risky case you unintentionally left them and kids ate them by chance. Paper Bags may be of multiple uses. It is able to reuse so many times. Thankfully, Recycled Paper Bags are very a lot tough and in fact, they are waterproof. Durable Paper Bags are greatest to make use of in bagging your sold merchandise since it receive to be guaranteed that won't broke off its handles throughout the height of the buyer's buying spree. 3D lettering is also available which a new trend in the market is, most of the shopping brands are going for such type of bags which stand out in the public, and they attract more customers. Logos with huge designs in the background are created so that it matches the views of the company; it also helps in giving a relevant meaning to the brand.
Plant capacity: 12000 Nos./dayPlant & machinery: 19 Lakhs
Working capital: -T.C.I: 126 Lakhs
Return: 46.00%Break even: 43.00%
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PET Bottle Recycling - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Polyethylene terephthalate or PET (also known as PETE) is one of the most common types of plastic. Most single serve plastic bottles, including those for water, soft drinks and juices, are made with PET. Designated by the recycling code 1,. This symbol is nothing to do with the single use or repeated use of PET bottle. Being extremely light, PET bottles help to reduce the emission of contaminants during their transport. Since they require less fuel during transport, they also help saving energy. PET is globally recognized as a safe, recyclable packaging material. PET is the main constituent in a variety of consumer and industrial products including plastic fibers, videotape, audiotape, film, engineered resin, food containers. Although the percentage of refillable PET beverage containers increases all over the world, the majority of PET bottles worldwide are one way bottles which are discarded after use. PET bottles contribute increasingly to the generation of waste and litter especially in developing countries. So, it is very necessary to recycle of PET bottles to saves 65% of the energy for primary PET production and also it offers jobs and income for low income groups. Uses & Applications Recycled PET is converted into numerous products. The five major generic end use categories for recycled PET plastic are: Packaging applications (such as new bottles), Sheet and film applications (including some thermoforming applications, such as laundry scoops), Strapping, Engineered resins applications (such as reinforced components for automobiles), Fiber applications (such as carpets, fabrics and fiberfill). There are a number of emerging technologies that are generically referred to as depolymerization processes. Market Survey The production of PET bottles has been on the rise mainly for beverage bottle use these past several years and is expected to increase further because of their convenience. Recycling of post consumer PET bottles has been gaining great interests and several recycling methods have been proposed. The worldwide strong PET market (and recycling) growth is important. PET recycling seems feasible in two aspects: one is that is the market need and second this market need is just at the same direction with the environmental request to reduce the waste materials in the land fields or the waste in general. Fibre industry is one of the fast growing end use sectors and a major user of recycled PET in India. During the last decade a steadily increasing number of products are made of bottle PET flakes. The very early started conversion of PET scrap to staple fiber was later followed by increasingly higher performance products.
Plant capacity: 4 MT/DayPlant & machinery: 53 Lakhs
Working capital: -T.C.I: 376 Lakhs
Return: 47.00%Break even: 41.00%
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Coir Mattresses - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Coir fibres are extracted from the husks surrounding the coconut. It is a common experience that fibres detached from the coconut skin are quite hard to break by simple tension, hence by pulling from both sides. Excellent properties of resistance to wear and easy availability in countries, where coconut palms are widespread, have allowed coir to be employed for a variety of uses, e.g., for manufacturing toys, bags and carpets. Coir is popularly known as the golden FIBRE. It is extracted from the fibrous husk of the coconut shell. Coconut husk is a residue from coconut production, comprising approximately 30 wt. % coir fibres and 70 wt. % coir pith. It is used to manufacture a wide range of products such as ropes, mats, mattresses, baskets, brushes and brooms. Around 50 per cent of the coconut husk is used for making coir. Mixture of coir fibre and latex is steam heated, pressed and vulcanized to produce mattresses. Types & Structure of Coir Fibre There are two main types of coir fibre first is Brown Coir, from fully ripened coconut husks; strong and resistant to abrasion, it is used in brushes, floor mats, and upholstery padding and White Coir, from husks of coconuts harvested just before they ripen; softer and less strong, it is spun into yarn, used for ropes and mats. Uses and Applications A small amount is also made into twine. Pads of curled brown coir fibre, made by needle felting (a machine technique that mats the fibres together) are shaped and cut to fill mattresses and for use in erosion control on river banks and hillsides. A major proportion of brown coir pads are sprayed with rubber latex which bonds the fibres together (rubberized coir) to be used as upholstery padding for the automobile industry in Europe. The material is also used for insulation and packaging. The major use of white coir is in rope manufacture. Mats of woven coir fibre are made from the finer grades of bristle and white fibre using hand or mechanical looms. Coir is recommended as substitute for milled peat moss because it is free of bacterial and fungal spores. White coir also used to make fishing nets due to its strong resilience to salt water. In horticulture, coir is a strongly recommended substitute for sphagnum moss because it is free of bacterial and fungal spores, and produces good results without the environmental damage caused by peat mining. Coir is also useful to deter snails from delicate plantings. Coir is also used as a growing media in intensive glasshouse horticulture. Advantages of Rubberized Coir Mattresses A coir mattress is typically made similarly to other synthetic core mattresses. Coir mattresses will usually have layers of coir fibers finished with quilting or cloth cover on both sides. Advantages of rubberized coir mattresses are: Coir's moisture reducing and ventilation abilities give coir mattress the feel of a cool sensation and relaxation, Coir has natural springy quality coir which makes it very supportive, Coir is a hygroscopic material and hence is absorbs moisture from the air. It generally retains 8 to 10% moisture. This gives the cool sensation in the coir mattress, Coir is naturally anti dust mite which means it is perfect for all allergy sufferers, there are no adverse impacts on the environment and no harmful chemicals are used in making of a rubberized coir mattress. The factory does not emit any pollutants and rubberized coir mattresses are eco friendly, Coir being a natural product is Flame Retardant, etc.
Plant capacity: 390 Nos./DayPlant & machinery: Rs. 151 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 659 Lakhs
Return: 28.00%Break even: 61.00%
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SANITARY NAPKIN (LOW INVESTMENT PROJECT)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The Sanitary napkin industry is closely connected with the mode of life, which is in turn directly correlated to housing. Accordingly this industry has always grown by keeping space with improvement in living and it is new indispensable for sanitary in modern housing. Because of intensive improvement and progress of sanitary goods, sanitary napkin is replaced by absorbent cotton in many countries today, since it is clean & it can be carried easily. Generally absorption paper, waterproof paper, crushed pulp, and non-woven cloth or rayon paper is used as raw material. OBJECTIVES: • To popularize and sensitize the use of sanitary napkins among the rural women and girls. • To establish and start preparation of cost effective/low cost sanitary napkins in scientific way for better health and hygiene among females. • To engage some rural unemployed youths in production and marketing and also to fulfill the school requirements to maximum parts. • To provide and supplied quality based sanitary napkins to rural women in comparatively low price than the napkins prevalent in the present day markets. MARKET SCENARIO There is a well-developed sanitary napkin industry in India, with major players such as Proctor & Gamble, and Johnsons & Johnsons, these sanitary napkins are often unaffordable to the millions of Indian women living in low-income and under-privileged section. This is primarily due to the cost of the sanitary napkins resulting from the use of exorbitant plant & machinery and huge profit margins by these brand name companies. Therefore, this project report focuses on a worthwhile sanitary napkin manufacturing Plant/machine through which one can produce and market bio-degradable sanitary napkins. The sanitary pad “gap” is clearly a major global development problem, yet also presents a major market opportunity for innovative, impact driven social enterprises. Sanitary napkin market has huge potential in a country like India where feminine hygiene levels are reckoned to be appallingly low. A sanitary napkin is a product with a stable demand among its consumer group and such stability will act as a base for its explosive growth. The growth in the Indian sanitary napkin consumption will be driven by factors like growing awareness among Indian women about feminine hygiene, availability of low cost sanitary napkins in the market as well as rising women population in our country. Escalating disposable incomes will also make sanitary napkins more affordable and will contribute in augmenting its usage. Indian sanitary napkin market is dominated by MNC’s like P&G Hygiene and Healthcare Ltd (PGHHL) and Johnson & Johnson Ltd. But gradually many homegrown low cost producers have realized the market potential of the product and are swiftly emerging with their low cost affordable offerings and we believe it will change the consumption dynamics of sanitary napkin in our nation. LOW PROJECT INVESTMENT Large scale automatic production line for sanitary napkin costs Rs. 3.5 to 10 Crores, However, the semi-automatic equipments used in this project accounts for approximately Rs.12-15 Lakhs. This allows SME sector and aspiring entrepreneurs to efficaciously use this low cost sanitary napkin manufacturing plant. The equipments used in the project are a set of portable machines that acquires a small area. The machine incorporates pinewood fiber, a raw material which goes through basic 4 step process: (a) de-fiberation, (b) core formation (c) sealing with soft touch sensitive heat control (d) sterilization. Land Area Required: 1200 sq. ft.
Plant capacity: 4.5 Lakhs packets/annum (one packet contains 8 sanitary napkins)Plant & machinery: Rs. 9.48 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 12.46 Lakhs
Return: 29.00%Break even: 67.00%
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Biodegradable Disposable Cups and Plates using Sugarcane Bagasse

Agricultural wastes constitute one of the main alternative raw materials for the pulp and paper industry. Wheat straw, bagasse, reed, and rice straw as a one of the important non-wood fibers sources for pulping and paper making. Waste disposal is one of the most important problems facing anyone who wants to live an eco-friendly lifestyle. So many of the things we use every day get tossed in the trash and end up buried at the bottom of a landfill or down cycled into less useful products. Bagasse is commonly used as a substitute for wood in many tropical and subtropical countries for the production of pulp, paper and board, such as India, China, Colombia, Iran, Thailand and Argentina. It produces pulp with physical properties that are well suited for generic printing and writing papers as well as tissue products but it is also widely used for boxes and newspaper production. Due to the recent change in the life style of urban class the demand for disposable cups is increasing at a rapid rate. Apart from being used at home, they also come in handy during parties, picnics and other functions and get-togethers. Plastic disposable cups are also used by Ice-cream industry, hotels, restaurants, canteens etc. but the major customer of disposable cups is ice-cream industry and they have started using plastic cups instead of paper ones that were being used earlier.
Plant capacity: •Disposable Paper Cups :7.5 MT/Day •Disposable Paper Plates:7.5 MT/DayPlant & machinery: Rs 32 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 314 Lakhs
Return: 28.18%Break even: 56.37%
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Bio-Degradable Plastic Polymer from Corn - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Polymer, that are cheaper and lighter than many materials, are being favored for industrial and commercial applications. Plastics are necessary in daily life experience, using them in household appliances, cars, packages ex. One of three of plastic raw materials being used by package sector. The main environmental problem of conventional plastics are, degrading in nature for centuries and produced by nonrenewal natural sources like petroleum, coal and natural gas. Today, being recycling and environmentally friendly facilities come into prominence for plastics. Biodegradable polymers based on renewable feedstock have started to replace conventional polymers produced from fossil fuel. Plastics, that are cheaper and lighter than many materials, are being favored for industrial and commercial applications. Plastics are necessary in daily life experience. We are using them in household appliances, cars, packages etc. ? Increased consumer preference towards biodegradable materials coupled with the growing environmental concern is expected to boost the overall growth of the biodegradable packaging market. Most of the major packaging companies are now shifting their focus towards biodegradable packaging in order to achieve greater consumer satisfaction. In addition, to differentiate their products from that of the competitors many manufacturers are now shifting towards biodegradable packaging. The biodegradable packaging market is expected to witness the fastest growth than that compared to the plastics packaging market. Few Indian Major Players are as under • B A S F India Ltd. • Lactochem Ltd. • Sangita Bio-Chem Ltd. • Solvay Pharma India Ltd.
Plant capacity: Bio-Degradable Plastic Polymer 33.33 MT/DayPlant & machinery: Rs 5547 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 7170 Lakhs
Return: 22.13%Break even: 42.83%
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Bio-Plastic Products(GLASSES, PLATES AND BAGS)

Plastics have become an important part of modern life and are used in different sectors of applications like packaging, building materials, consumer products and much more. Biodegradable plastics are mainly derived from corn, wheat and potato starch. Biodegradable plastics products are thermoplastic materials which are processed with the same machines traditionally used to process conventional plastics. Biodegradable shopping bags are made of polymers that degrade, or decompose, when exposed to air, water, or sunlight. Currently, CU Dining Services is promoting their use of biodegradable bags from Grab-n-Go’s. The bio-plastic sheets are generally made from starch based polymers. The sheets can be processed into plates and glasses using the conventional method. Bioplastics in India are still at a very nascent stage with only two participants operating in this segment. As compared to the European market, where bioplastic products are commercially available, the Indian bioplastics industry has a long way to go in terms of production, raw materials, and technology. Though there is an increasing interest in the bioplastics in India, factors such as lack of environmental concern, price, and regulation are the key issues affecting the growth of this segment. The global bio plastics market was 19.54 billion USD in 2016 and is estimated to reach US$ 65.58 billion in 2022 at an estimated CAGR of 22.36% for the forecasted period.
Plant capacity: Bio-Plastic Glasses (wt. each Glass 16 gms): 62500 Pcs./Day Bio-Plastic Plates (wt. each Plate 40 gms): 25000 Pcs./Day Bio-Plastic Bags (wt. each Bag 100 gms): 10000 Pcs./DayPlant & machinery: Rs 155 lakhs
Working capital: -T.C.I: Cost of Project: Rs 718 lakhs
Return: 27.00%Break even: 42.00%
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Biodegradable and Compostable Disposable Cups and Plates from Sugarcane Bagasse

Biodegradable and Compostable Disposable Cups and Plates from Sugarcane Bagasse and Wheat Straw. Production of single-use Disposable Foodservice Products. Bagasse is remoulded to a kind of paper that is used to make plates, cups and glasses. Recyclability, lightweight, and other physical attributes of disposable cups will continue to make them the foremost choice of packaging food products. Disposable cups are designed to hold both, hot and cold, substances, which further propels their applicability in global food & beverage industry. However, a majority of disposable cups are made from plastic materials to reduce chances of food contamination. This raises concerns regarding impact of such plastic cups on the environment, whether in terms of rising production or from dumping waste plastic disposable cups. The uses of biodegradable plates and Cups are many. They are: • Cheap • Easy to use • Easy to dispose • Hygienic • Easily available Disposable cups made from bioplastics or other such materials is predicted to garner surplus demand in the years to come. Such favourable consumer preferences, coupled with rising consumption of fast in the world, will also continue consolidating the growth of global disposable cups market. Global market for disposable cups projects that by the end of 2026, more than US$ 21.2 Bn worth of disposable cups will be sold globally. Growth will be driven by the increased options and convenience of meals prepared or consumed away from home. Demand will also be supported by a shift toward the use of higher value products featuring durable plastic or compostable materials. More than ever, consumers are demanding flexibility in their meal options. Generally, they are looking for speed and convenience. The availability of online ordering and delivery services allows the enjoyment of eating out while still tending to their busy lives. As this trend continues to rise, the establishments that serve them must be prepared to package a meal for takeout or delivery while ensuring the best eating experience for their guests. This includes containers, wraps and bags, among others. The single-use items utilized must prevent spills, provide convenience, and best represent the image that the foodservice establishment is trying to achieve. The global sales of disposable cups is expected to surge steadily at 5.1% CAGR, procuring revenues from sales of over 850 Bn units towards the end of 2026. Today, the market is growing a conscience. With plastic bans in various cities and an increase in awareness of the dangers of plastic, people are more accepting of biodegradable materials. Sugarcane is a very fast renewable resource for which no trees have to be cut down. As a by-product of the sugar production, bagasse does not require additional cultivation areas and has no impact on the area of forests. On the contrary: It is actually a sustainable and eco-friendly alternative to conventional paper production because the bagasse paper production wastes much less energy than the wood paper production. Characteristics of bagasse products: • Very stable, sturdy and not very flexible • Good thermal property: suitable for temperatures from -25°C to 220°C; • Water repellent and grease-proof: also suitable for hot and very oily/greasy dishes • Completely biodegradable & compostable Manufacturing Process Bagasse is the newly developed material for the production of tableware. Compared with other raw material, bagasse Cups and Plates has better appearance and longer life span, compared with polyester, bagasse is more environmental friendly, which can be recycled or absorbed easily. Bagasse pulp, which can be obtained from paper making plants, is used as raw material, after pulping, molding & drying section, the tableware will go through sterilization and edge trimming section before packaging. 1) Pulping: Soaping the pulp paper board and put into hydrualic pulper. After pulping, pulp will go into mixture tank and add water and oil additive, then goes to pulp supply tub for forming machine, vacuum dewatering and forming 2) Forming: Forming is the key process in production line. The process is quantitive pulp supply, back flushing power supply, vacuum dewatering and forming. With advance technology to elminate holes, uneven thickness during production, so as to reduce defective goods. The semi-finished product will be moved into drying mould for solidity. 3) Shaping and drying: At this process, steam is used for heat drying. Compare to electrical heating, 70% energy will be saved, meeting hygiene requirements of food packaging, enhance resource utilization. Qualified production rate is up to 99%. 4) Edge cutting and sterilization: The product taken out from the shaper will be moved into edge cutting machine, where the extra edge will be trimmed. UV sterilization is applied to make sure production meeting with hygiene requirement. 5) Packaging: Final production is packed and stored. Tags Biodegradable Plates, Biodegradable Cup Making, Biodegradable Plates Making, Biodegradable Plates Manufacture, Eco Friendly Disposable Plates, How to Make Biodegradable Plates, Sugarcane Plates Making Machine In India, Biodegradable, Recyclable and Compostable Disposables, Biodegradable Food Plates and Cups, Eco Friendly Biodegradable Plates and Cups, Biodegradable Products, Manufacturing of Disposable Cups and Plates, Project Report on Biodegradable Cups and Plates, Eco Friendly Products, Production of Biodegradable Plates, Single-Use Disposable Foodservice Products, Foodservice Cup, Biodegradable and Compostable Alternatives to Conventional Plastics, Biodegradable Disposable Cups and Plates Using Sugarcane Bagasse and Wheat Straw, Wheat Straw Disposable Plates and Bowls from Eco-Products, Sugarcane Bagasse and Wheat Straw Based Disposable Plates and Bowls, Single-Use Disposable Foodservice Products, Biodegradable and Compostable Disposable Cups and Plates from Sugarcane Bagasse and Wheat Straw, Disposable Products, Foodservice Single-Use Products, Foodservice Products, Single-Use Products, Biodegradable Paper Cup, Biodegradable Plates and Cups Manufacturing Process, Production of Biodegradable Plastic Cups, Production of Biodegradable Disposable Products, Biodegradable Plates and Cups Manufacturing project ideas, Projects on Small Scale Industries, Small scale industries projects ideas, Biodegradable Plates and Cups Manufacturing Based Small Scale Industries Projects, Project profile on small scale industries, How to Start Biodegradable Plates and Cups Manufacturing Industry in India, Biodegradable Plates and Cups Manufacturing Projects, New project profile on Biodegradable Plates and Cups Manufacturing industries, Project Report on Biodegradable Plates and Cups Manufacturing Industry, Detailed Project Report on Production of Single-Use Disposable Foodservice Products, Project Report on Production of Single-Use Disposable Foodservice Products, Pre-Investment Feasibility Study on Foodservice Products, Techno-Economic feasibility study on Single-Use Disposable Foodservice Products, Feasibility report on Single-Use Disposable Foodservice Products Production, Project profile on Production of Eco Friendly Biodegradable Plates and Cups, Download free project profile on Production of Eco Friendly Biodegradable Plates and Cups, Project report for bank loan, Project report for bank finance, Project report format for bank loan in excel, Excel Format of Project Report and CMA Data, Project Report Bank Loan Excel
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Production of Bioplastic Products

Production of Bioplastic Products. Biodegradable and Bio-Plastics Products Manufacturing Business. Glasses, Plates and Bags Manufacturing Project. India is the third largest plastic consumer in the world, with a total consumption of plastics of about four million tons and a resulting waste production of about two million tons. Bioplastics are those plastic materials that are manufactured by using natural resources. There are two categories of these plastics available in the market — biodegrable bioplastics and non-biodegradable bioplastics. Demand for bioplastics is increasing since past decade due to growing awareness concerning environmental conservation, use of bio-based or natural resources for manufacturing materials and formulation of various regulations across countries for effective use of natural resources and waste management. Products and solutions based on bioplastics/biopolymers present interesting opportunities globally. Opportunities are present across a variety of industrial sectors that include packaging, water, beverages, insulation materials, specialty materials and more. The key factor driving the bioplastics market is the need for more eco-friendly and less polluting materials. Other drivers include volatile fossil fuel prices and the need for companies to decrease their carbon footprint across their entire business value chain. The demand for bioplastics has been gradually increasing due to its renewability and availability of raw material, advanced functionality and technical properties, and the recycling options at least some of them present. Uses & Application of Bio-plastics Bio-plastics include single-use items such as plates, utensils, cups, and film wrap plastic bottling and as paper coatings by fast-food companies, clothing fibers compost bags, in the biomedical field, etc. Application areas identified in India for biodegradable plastics are Agricultural Mulch, Surgical Implants, Industrial Packaging, Wrapping, Milk Sachets, Foodservice, Personal Care, Pharmaceuticals, Medical Devices, Recreational, etc. Bioplastics are currently used most in packaging, however it has the potential to be used in any application that controversial plastics are used. Large international companies are making the move to start using bioplastics as their packaging. The global bioplastic market will experience significant opportunities in the consumer goods and packaging sectors. The packaging applications are expected to experience significant growth with biodegradable mulch films, compostable waste bags, catering products, film packaging, and rigid packaging. The analysts forecast global bioplastics market to grow at a CAGR of 29.3% during the period 2016-2020. The global bioplastics market is driven by the emergence of renewable resources, biomass, and bio-based raw materials such as starch and vegetable crop derivatives. In 2015, bio-based bioplastics accounted for more than 80% of the global bioplastics market. The use of bioplastics in numerous applications such as packaging and domestic goods has facilitated plastics manufacturers to reduce the overdependence on petroleum-based plastics. The demand for bio-plastics, both biodegradable and non-biodegradable, makes it one of the fastest growing thermoplastic product types globally. Currently, the biodegradable segment of bioplastics is the largest segment of the bioplastics category. Packaging, disposable food service and fiber applications are major use areas. Bioplastic products are generally a degradable plastic in which the degradation results from the action of naturally-occurring micro-organisms such as bacteria, fungi, and algae. A biodegradable plastic product is made from normal polymer; the same used in making plastic products but at the same time it also contains newly invented biodegradable plastic additives. The advantages of bioplastics can prevent plastic pollution from becoming worse, and other methods can be used to help clean up any of this pollution that is already present. Waste to energy programs, and other alternative uses for traditional plastics that are cluttering up landfills and other areas, can eliminate the plastic garbage buildup that harms the earth and environment. Demand for bio plastics is increasing since past decade due to growing awareness concerning environmental conservation, use of bio-based or natural resources for manufacturing materials and formulation of various regulations across countries for effective use of natural resources and waste management. Increased consumer preference towards biodegradable materials coupled with the growing environmental concern is expected to boost the overall growth of the biodegradable packaging market. Biodegradable packaging market is expected to witness the fastest growth, driven by food and beverage packaging. Bio based biodegradable plastics find their application in a variety of sectors, including fibres, medical, packaging, and agriculture. The demand for bio based biodegradable plastics is massive in the packaging sector, and it is anticipated that status quo will be maintained in the next five years as well. Other prominent sectors which will create robust demand for bio based biodegradable market include agriculture and medical. Tags Production of Biodegradable Plastic, Production Process of Bioplastic Products, Production of Bioplastics and Biodegradable Plastics, Bioplastic Manufacturing Process, Production of Bioplastic, Bio-Plastic Products Production, Processing of Bioplastics, Bio-Plastic Production, Bioplastics Production Plant, Production of Biodegradable Plastics and Bioplastics, Bioplastics Production from Waste, Biodegradable Plastic Glass Manufacture, How to Start Bioplastics Production Business, Bioplastics Production Plant, How is Bioplastic Made? Biodegradable Plastic Bags, Manufacturing of Bioplastics Bags, Biodegradable Plastic Bag Production, Production of Bioplastic Bag, Production of Bioplastic Glass, Manufacturing of Bioplastic Glass in India, Bioplastic Glass Manufacturing Plant, Bioplastic Glass Production Process, Bioplastic Plates Manufacturing Process, Bioplastic Manufacturing Plant, Bioplastic Plates Production Plant, Bioplastic Plates Manufacturing Unit, How to Start Bioplastic Plates Manufacturing Business, Bioplastic Bag Production Process, Bioplastic Bag Manufacturing Plant, How to Start Bioplastic Bag Manufacturing Business, Bioplastic Manufacturing project ideas, Projects on Small Scale Industries, Small scale industries projects ideas, Bioplastic Manufacturing Based Small Scale Industries Projects, Project profile on small scale industries, How to Start Bioplastic Manufacturing Industry in India, Bioplastic Bag Manufacturing Projects, New project profile on Bioplastic Bag Production industries, Project Report on Bioplastic Glass Production Industry, Detailed Project Report on Bioplastic Bag Manufacturing, Project Report on Bioplastic Glass Production, Pre-Investment Feasibility Study on Bioplastic Glass Production, Techno-Economic feasibility study on Bioplastic Bag Manufacturing, Feasibility report on Bioplastic Bag Production, Free Project Profile on Bioplastic Glass Production, Project profile on Bioplastic Glass Production, Download free project profile on Bioplastic Manufacturing, Industrial Project Report, Project consultant, Project consultancy, Startup Project for Bioplastic Bag Production Business
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Biodegradable and Compostable Disposable Cups and Plates from Sugarcane Bagasse

Biodegradable and Compostable Disposable Cups and Plates from Sugarcane Bagasse and Wheat Straw. Production of single-use Disposable Foodservice Products. Bagasse is remoulded to a kind of paper that is used to make plates, cups and glasses. Recyclability, lightweight, and other physical attributes of disposable cups will continue to make them the foremost choice of packaging food products. Disposable cups are designed to hold both, hot and cold, substances, which further propels their applicability in global food & beverage industry. However, a majority of disposable cups are made from plastic materials to reduce chances of food contamination. This raises concerns regarding impact of such plastic cups on the environment, whether in terms of rising production or from dumping waste plastic disposable cups. The uses of biodegradable plates and Cups are many. They are: • Cheap • Easy to use • Easy to dispose • Hygienic • Easily available Disposable cups made from bioplastics or other such materials is predicted to garner surplus demand in the years to come. Such favourable consumer preferences, coupled with rising consumption of fast in the world, will also continue consolidating the growth of global disposable cups market. Global market for disposable cups projects that by the end of 2026, more than US$ 21.2 Bn worth of disposable cups will be sold globally. Growth will be driven by the increased options and convenience of meals prepared or consumed away from home. Demand will also be supported by a shift toward the use of higher value products featuring durable plastic or compostable materials. More than ever, consumers are demanding flexibility in their meal options. Generally, they are looking for speed and convenience. The availability of online ordering and delivery services allows the enjoyment of eating out while still tending to their busy lives. As this trend continues to rise, the establishments that serve them must be prepared to package a meal for takeout or delivery while ensuring the best eating experience for their guests. This includes containers, wraps and bags, among others. The single-use items utilized must prevent spills, provide convenience, and best represent the image that the foodservice establishment is trying to achieve. The global sales of disposable cups is expected to surge steadily at 5.1% CAGR, procuring revenues from sales of over 850 Bn units towards the end of 2026. Today, the market is growing a conscience. With plastic bans in various cities and an increase in awareness of the dangers of plastic, people are more accepting of biodegradable materials. Sugarcane is a very fast renewable resource for which no trees have to be cut down. As a by-product of the sugar production, bagasse does not require additional cultivation areas and has no impact on the area of forests. On the contrary: It is actually a sustainable and eco-friendly alternative to conventional paper production because the bagasse paper production wastes much less energy than the wood paper production. Characteristics of bagasse products: • Very stable, sturdy and not very flexible • Good thermal property: suitable for temperatures from -25°C to 220°C; • Water repellent and grease-proof: also suitable for hot and very oily/greasy dishes • Completely biodegradable & compostable Manufacturing Process Bagasse is the newly developed material for the production of tableware. Compared with other raw material, bagasse Cups and Plates has better appearance and longer life span, compared with polyester, bagasse is more environmental friendly, which can be recycled or absorbed easily. Bagasse pulp, which can be obtained from paper making plants, is used as raw material, after pulping, molding & drying section, the tableware will go through sterilization and edge trimming section before packaging. 1) Pulping: Soaping the pulp paper board and put into hydrualic pulper. After pulping, pulp will go into mixture tank and add water and oil additive, then goes to pulp supply tub for forming machine, vacuum dewatering and forming 2) Forming: Forming is the key process in production line. The process is quantitive pulp supply, back flushing power supply, vacuum dewatering and forming. With advance technology to elminate holes, uneven thickness during production, so as to reduce defective goods. The semi-finished product will be moved into drying mould for solidity. 3) Shaping and drying: At this process, steam is used for heat drying. Compare to electrical heating, 70% energy will be saved, meeting hygiene requirements of food packaging, enhance resource utilization. Qualified production rate is up to 99%. 4) Edge cutting and sterilization: The product taken out from the shaper will be moved into edge cutting machine, where the extra edge will be trimmed. UV sterilization is applied to make sure production meeting with hygiene requirement. 5) Packaging: Final production is packed and stored. Tags Biodegradable Plates, Biodegradable Cup Making, Biodegradable Plates Making, Biodegradable Plates Manufacture, Eco Friendly Disposable Plates, How to Make Biodegradable Plates, Sugarcane Plates Making Machine In India, Biodegradable, Recyclable and Compostable Disposables, Biodegradable Food Plates and Cups, Eco Friendly Biodegradable Plates and Cups, Biodegradable Products, Manufacturing of Disposable Cups and Plates, Project Report on Biodegradable Cups and Plates, Eco Friendly Products, Production of Biodegradable Plates, Single-Use Disposable Foodservice Products, Foodservice Cup, Biodegradable and Compostable Alternatives to Conventional Plastics, Biodegradable Disposable Cups and Plates Using Sugarcane Bagasse and Wheat Straw, Wheat Straw Disposable Plates and Bowls from Eco-Products, Sugarcane Bagasse and Wheat Straw Based Disposable Plates and Bowls, Single-Use Disposable Foodservice Products, Biodegradable and Compostable Disposable Cups and Plates from Sugarcane Bagasse and Wheat Straw, Disposable Products, Foodservice Single-Use Products, Foodservice Products, Single-Use Products, Biodegradable Paper Cup, Biodegradable Plates and Cups Manufacturing Process, Production of Biodegradable Plastic Cups, Production of Biodegradable Disposable Products, Biodegradable Plates and Cups Manufacturing project ideas, Projects on Small Scale Industries, Small scale industries projects ideas, Biodegradable Plates and Cups Manufacturing Based Small Scale Industries Projects, Project profile on small scale industries, How to Start Biodegradable Plates and Cups Manufacturing Industry in India, Biodegradable Plates and Cups Manufacturing Projects, New project profile on Biodegradable Plates and Cups Manufacturing industries, Project Report on Biodegradable Plates and Cups Manufacturing Industry, Detailed Project Report on Production of Single-Use Disposable Foodservice Products, Project Report on Production of Single-Use Disposable Foodservice Products, Pre-Investment Feasibility Study on Foodservice Products, Techno-Economic feasibility study on Single-Use Disposable Foodservice Products, Feasibility report on Single-Use Disposable Foodservice Products Production, Project profile on Production of Eco Friendly Biodegradable Plates and Cups, Download free project profile on Production of Eco Friendly Biodegradable Plates and Cups, Project report for bank loan, Project report for bank finance, Project report format for bank loan in excel, Excel Format of Project Report and CMA Data, Project Report Bank Loan Excel
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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