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Alumina From Bauxite

Bauxite ore is an important mineral used in producing alumina, the raw material that is in turn used for producing aluminum. Approximately 85% of Bauxite is converted into alumina, 5% is used in non-metallurgical bauxite applications, and the remaining 10% is utilized in other applications. Leading countries contributing for about 70% of the total mined bauxite include Australia, Guinea, Brazil and Jamaica. On the other hand, Australia, the United States, China and Jamaica account for approximately 60% of the world's alumina production. Asia-Pacific is expected to remain the fastest growing as well as the largest Bauxite and Alumina Market. Europe, the second largest market, is projected to register sales of 52 million metric tons by 2010. The worldwide capacity to produce alumina was placed at around 80 mn tonnes in 2007 and was slated to touch 100 mn tonnes in 2010. Alumina accounts for about 22% of the cost in the production of aluminium. India's share in world aluminium market is estimated at around 3%. India ranks fifth in bauxite production after Australia (62 mn tonnes), Guinea (17.50 mn tonnes), Brazil (16.20 mn tonnes) and China (10.75 mn tonnes). With a total output of 9.25 mn tonnes, the country contributes about 6% of the world's total production of 159 mn tonnes, India holds the fifth position in reserves base and is ahead of China with 2300 mn tonnes. India ranked seventh in alumina production with a total output of 3 mn tonnes, a share of nearly 5% of the global production of 61 mn tonnes. About 25% of all bauxite mined is used for producing abrasives, catalysts, adsorbents, and other industrial chemicals. Bauxite in India is available in Katni, Belgaum, Kohlapur, Ranchi, Lohardanga, Bhopal, Orissa, Andhra Pradesh. A reserve of about 571 million tons has been estimated from 25 deposits in Visakhapatnam and East Godavari District. These gibbsite bearing deposits have an average Al2O3 of 46.76%with low silica (4%) and titanium (2%) but high in iron (8-28%) and are best suited for alumina extraction by the Bayer’s process under low P.T. conditions. Other uses are in the cement industry, in the manufacture of ferric alum & aluminous chemicals. Demand for aluminium is estimated to grow at 4 to 6% per annum. The demand for the metal is expected to pick up as the scenario improves for user industries like power, infrastructure and transportation, which are all on the move. There is a good market potential and scope to venture in this field. Few Indian Major Players are as under: Bharat Aluminium Co. Ltd. Hindalco Industries Ltd. Madras Aluminium Co. Ltd. National Aluminium Co. Ltd.
Plant capacity: 19998 MT/Annum Pure Alumina from BauxitePlant & machinery: 671 Lakhs
Working capital: -T.C.I: Cost of Project : 2113 Lakhs
Return: 43.00%Break even: 48.00%
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  • T.C.I is Total Capital Investment
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