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NPCS Newsletter - Issue 42

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NPCS Newsletter - Issue 42

Project Profiles of below projects can be viewed/ downloaded from http://www.niir.org/profiles/

Detailed Project Report on

Tobacco Cultivation and Processing (E.O.U.)

In modern tobacco farming, Nicotiana seedsare scattered onto the surface of the soil, as their germinationis activated by light, then covered in cold frames. In the Colony of Virginia, seedbeds were fertil with wood ash or animal manure(frequently powdered horsemanure). Coyote Tobacco (N. attenuata) of the western U.S. requires burned wood to germinate. Seedbeds were then covered with branches to protect the young plants from frost damage. These plants were left to grow until around April. Today, in the United States, unlike other countries, Nicotiana is often fertilized with the mineral apatiteto partially starve the plant for nitrogen,which changes the taste of the tobacco.

Now a days pan masala has very good market demand due to customer's habit. There is very good scope of pan masala. Basically pan masala is a substitute of tobacco products. Users of tobacco products largely converted to use pan masala. Tobacco is consumed mainly by the adult population and about 70 percent of world population is over 15 years of age.Therefore, it is a good project for entrepreneurs to invest.

Detailed Project Report on

Match Box (Automatic Plant)

A match is a small stick of wood or strip of cardboard with a solidified mixture of flammable chemicals deposited on one end. When that end is struck on a rough surface, the friction generates enough heat to ignite the chemicals and produce a small flame. Some matches, called strike-anywhere matches, may be ignited by striking them on any rough surface. Other matches, called safety matches, will ignite only when they are struck on a special rough surface containing certain chemicals. A match is a tool for starting a fire. Typically, modern matches are made of small wooden sticks or stiff paper. One end is coated with a material that can be ignited by frictional heat generated by striking the match against a suitable surface.

Wooden match production in India is split into three sectoral categories: the mechanized large-scale sector; the handmade small-scale sector; and the cottage sector. 82% of total match production is in the handmade small-scale (67%) and cottage (15%) sectors, where technology has remained relatively simple. These two non-mechanized sectors of the match industry are distinguished primarily by output size. As a whole it is a good project for entrepreneurs to invest.

 

 

Detailed Project Report on

Cotton Cultivation & Cotton Yarn Manufacturing (E.O.U.)

 ‘‘Cotton’ the white gold is one of the most important commercial; crops playing a key role in the economical, political and social affairs of the country. India, today is the third largest producer of cotton in the world. About one third of total crop is irrigated and rest is rainfed.The cotton plant forms a deep and extensive network of roots hence concentrated tillage is essential for sound growth. The heavier the soil selected the greater the importance of adequate aeration, tilth and mould. Light and medium heavy soils are preferred and tillage is less deep. Therefore traditional and simple methods are still practiced in many regions and hoes are still in use although ploughing is more general.

The textile industry is classified into (i) textile mills comprising composite and spinning mills in the organised sector; (ii) small powerloom and handloom units in the decentralised sector; (iii) khadi-based units; (iv) manmade and synthetic fibre and spinning units; (v) knitting units; and (vi) made-ups (garments). The industry is made up of small-scale, non-integrated spinning, weaving, finishing and apparel-making units as well integrated composite mills. Thus, due to demand it is a good project for entrepreneurs to invest.

Detailed Project Report on

Pharmaceutical Unit (Tablet, Capsules & Syrup)

The Indian pharmaceutical sector has come a long way, being almost non-existent before 1970 to a prominent provider of healthcare products, meeting almost 95 per cent of the country's pharmaceuticals needs. The Industry today is in the front rank of India’s science-based industries with wide rangingcapabilities in the complex field of drug manufacture and technology. It ranks very high inthe third world, in terms of technology, quality and range of medicines manufactured. From simple headache pills to sophisticated antibiotics and complex cardiac compounds, almost every type of medicine is now made indigenously.

The Indian pharmaceutical industry also needs to take advantage of the recent advances in biotechnology and information technology. The future of the industry will be determined by how well it markets its products to several regions and distributes risks, its forward and backward integration capabilities, its R&D, its consolidation through mergers and acquisitions, co-marketing and licensing agreements.Thus, due to demand it is a good project for entrepreneurs to invest.

Detailed Project Report on

Extraction of Gelatin Glue from Leather Waste

Gelatin or gelatine (from Latin: gelatus meaning "stiff", "frozen") is a translucent, colourless, brittle (when dry), flavourless foodstuff, derived from collagenobtained from various animal by-products. It is commonly used as a gelling agentin food, pharmaceuticals, photography, and cosmetic manufacturing. Substances containing gelatin or functioning in a similar way are called gelatinous. Gelatin is an irreversibly hydrolyzedform of collagen. It is found in most gummy candyas well as other products such as marshmallows, gelatin dessert, and some ice cream, dipand yogurt. Household gelatin comes in the form of sheets, granules, or powder. Instant types can be added to the food as they are; others need to be soaked in waterbeforehand.

Gelatin is a substantially pure protein food ingredient, obtained by the thermal denaturation of collagen, which is the structural mainstay and most common protein in the animal kingdom. Gelatin is a water soluble proteinaceous substance prepared by processes, which involve the destruction of the tertiary, secondary and to some extent the primary structure of native collagens, specifically by the partial hydrolysis of collagen derived from the skin, white connective tissue and bones of animals. Gelatin is used as a stabiliser (yoghurt), thickener (jam), and texturizer and emulsifier (oil-in-water emulsions). Gelatin is used as a foaming, emulsifying, and wetting agent in food, pharmaceutical, medical, and technical applications due to its surface-active properties. Thus, due to demand it is a good project for entrepreneurs to invest.

Detailed Project Report on

Superoxide Dismutase (SOD)

Superoxide dismutases (SOD, EC1.15.1.1) are enzymesthat alternately catalyze the dismutation(or partitioning) of the superoxide(O2−) radicalinto either ordinary molecular oxygen(O2) or hydrogen peroxide(H2O2). Superoxide is produced as a by-product of oxygen metabolism and, if not regulated, causes many types of cell damage. Hydrogen peroxide is also damaging, but less so, and is degraded by other enzymes such as catalase. Thus, SOD is an important antioxidantdefense in nearly all living cells exposed to oxygen. One exception is Lactobacillus plantarumand related lactobacilli, which use a different mechanism to prevent damage from reactive (O2−).

Antioxidant enzymes are emerging as a new addition to the pool of industrial enzymes and are surpassing all other enzymes in terms of the volume of research and production. Superoxide dismutase is an antioxidant enzyme that plays a central role in the protection against oxygen toxicity in aerobic organisms, catalyzing the disproportionation of the superoxide radical to hydrogen peroxide and dioxygen. Its use was limited to non-drug applications in humans and drug applications in animals. Any entrepreneur venture into this field will be successful.

Detailed Project Report on

PU & PVC Leather Cloth

Artificial leather is a fabric or finish intended to substitute for leather in fields such as upholstery, clothing, and fabrics, and other uses where a leather-like finish is required but the actual material is cost-prohibitive, unsuitable, or unusable for ethical reasons. PU, PVC such as: leather collectively referred to as artificial leather or copy skin. PVC, PU are polyvinyl chloride, but the two products manufacturing process of it in the same way. PVC leather in the manufacturing process of first plastic particles will melt mixing into paste, according to the rules of the uniform thickness coated in T/C knitted fabrics, and then into the bottom "foaming furnace in foam, make its have can adapt to the production of various kinds of different products, different requirements of the soft degrees, it came in surface treatment (dyeing, embossing, polish, extinction, grinding surface fabric, etc, mainly is the concrete product in accordance with requirement).

Wide ranges of artificial leather bags available in the textile market include ladies handbags & purse, artificial leather laptop bags, leather travel bag, large artificial leather handbags, etc. Thus, due to demand it is a good project for entrepreneurs to invest.

Detailed Project Report on

Fatty Alcohol

Fatty alcohol is a generic term for a range of aliphatic hydrocarbons containing a hydroxyl group, usually in the terminal or n-position.They are naturally derived from plant or animal oils and fats and used in the pharmaceutical, detergent or plastics industries. Fatty alcohols used in consumer products have a good human health profile and margins of exposure are most often in excess of 10 000. Fatty alcohols are not carcinogenic, mutagenic or reproductive/developmental toxins.

Fatty alcohols(or long-chain alcohols) are high-molecular-weight, straight-chain primary alcohols, but can also range from as few as 4-6 carbons to as many as 22-26, derived from natural fats and oils. The precise chain length varies with the source. Some commercially important fatty alcohols are lauryl, stearyl, and oleyl alcohols. They are colourless oily liquids (for smaller carbon numbers) or waxy solids, although impure samples may appear yellow. Fatty alcohols usually have an even number of carbon atoms and a single alcohol group(-OH) attached to the terminal carbon. Some are unsaturated and some are branched. They are widely used in industry.

 

Detailed Project Report on

Controlled Atmosphere Cold Storage

Controlled atmosphere (CA) storage involves maintaining an atmospheric composition that is different from air composition (about 78% N2, 21% O2, and 0.03% CO2); generally, O2 below 8% and CO2 above 1% are used.

The Indian agricultural sector is witnessing a major shift from traditional farming to horticulture, meat and poultry and dairy products, all of which are perishables. The demand for fresh and processed fruits and vegetables is increasing as urban populations rise and consumption habits change. Therefore, it is a good project for entrepreneurs to invest.

Detailed Project Report on

Saw (Spiral & Longitudinal) Pipes

SAW pipe is Submerged Arc Welded pipe. They are the pipes formed by the process called Submerged Arc welding. There can be two types of SAW pipes: 1. LSAW-Longitudinal SAW and 2. HSAW- Helical SAW. (aka Spiral SAW). LSAW pipes are basically pipes formed by bending rectangular steel plates and are subsequently welded longitudinally (internally and externally) along the seam to form a pipe.

HSAW pipes are pipes formed by conversion on Hot Rolled Coils and are subsequently welded internally and externally to form HSAW pipes. SAW process basically consists of an arc submerged in Flux used to weld the pipe. The flux is used to isolate the arc from the atmosphere.

Seamless pipes and tubes are used in both oil and non-oil sectors in a wide range of applications as line pipes, casing pipes, production tubings, drill pipes and the like. In the oil sector, API (American Petroleum Institute) standard pipes are preferred for line pipes and casing pipes. Oil sector absorbs nearly 60% of seamless pipes, while some 30% are consumed by bearings and boiler manufacturers. Any entrepreneur venture into this field will be successful.

Detailed Project Report on

SAW (Spiral & Longitudinal) PIPES (Mobile Plant)

SAW pipe is Submerged Arc Welded pipe. They are the pipes formed by the process called Submerged Arc welding. There can be two types of SAW pipes: 1. LSAW-Longitudinal SAW and 2. HSAW -Helical SAW. (aka Spiral SAW). LSAW pipes are basically pipes formed by bending rectangular steel plates and are subsequently welded longitudinally (internally and externally) along the seam to form a pipe.

Manufacturing facility for SAW pipes at the site by way of mobile plant. The mobile plant caters to customer requirement on location. There plants can be dismantled and re-erected within a short span. This unique feature helps in easy handling of pipes at site, meeting delivery schedules and cut down transportation cost thus making the project economical and viable. At site the mobile plant can produce pipes having diameter in excess of 18" up to 150" in various thicknesses, in single random length or double random length depending upon the project requirements.As a whole it is a good project for entrepreneurs to invest.

Detailed Project Report on

Plastic (HDPE, PVC, UPVC and RCC) Pipes

PVC pipes are made out of a material known as polyvinyl chloride, a durable, strong plastic-like substance. Pipes are constructed from this material and used in various applications from plumbing to construction. The pipe is designed to be universal. All pipes are designed around specific requirements to ensure that multiple pipe sections will fit together. The ends of the pipe can either be smooth or grooved (similar to a screw).

Because PVC pipes are used in many housing and commercial construction applications, it is important that each pipe is tested to ensure quality. UPVC pipes offer the most hygienic means of fluid transportation. They are highly capable in fighting attacks by fungi and are not subject to contamination. The inside surface which is extremely smooth, does not support any growth, encrustation or fuming, and no odour or taste is transmitted to the fluid being conveyed. This property is of prime importance for the transportation of potable water to towns and villages.

PVC pipes and fittings market in India has grown at a CAGR of 12.5% during the period from FY’2009-FY’2014. In the past few years, government of India has initiated many new projects and investments in the irrigation sector. The focus of the government is on rural water management, which will be fulfilled only when there will be proper infrastructure for the transportation of water to the end-user. This factor will remain as one of the major drivers for the growth of PVC pipe industry in the country along with the expansion of housing sector and increasing demand for oil and gas transportation. Thus, due to demand it is a good project for entrepreneurs to invest.

Detailed Project Report on

Precipitated Silica from Rice Husk Ash

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion & or by gasification. The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in turn contains around 85%–92% amorphous silica.

          Precipitated Silica (also called particulate silica) is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process.Precipitated Silica soluble silicate solutions are of fine controlled particle size & porous in nature. Precipitated silica powders have a more open structure with higher volume than dried pulverized gels.

Precipitated silica market is fragmented and major portion of the global market share is constituted by regional players. Therefore, precipitated silica market has high price sensitivity. Moreover low capital investment has increased the threat of new entrants in the market mainly in the developing economies. There has been surge in investment by major players in the emerging economies.Thus, Precipitated Silica from Rice Husk Ashas an entrepreneur, offers an exciting opportunity to you.

Detailed Project Report on

TMT Bar

Steel is a generic name for a group of ferrous metals which due to their abundance durability versatility and low cost are most useful metallic material known to mankind. TMT Bars are re rolled bars from Ingots/Billets. TMT Bars can be described as new-generation high strength  steel  having  superior  properties  such as  weldability,  strength, ductility  and  tensile  strength,  which  meet  the  highest  international  quality standards.

TMT Bars have excellent ductility and higher fatigue strength, which make them suitable for structures and foundations that are subject to dynamic and seismic loading. They also possess excellent weldability because carbon is restricted below 25% and are resistant to fire hazards with no loss of strength up to 300 degrees Celsius. Better bendability also makes them easily workable at site and they are used in a wide range of applications. Thus, due to demand it is a good project for entrepreneurs to invest.

Detailed Project Report on

Clinker Grinding for Cement

Cement is an inorganic, non-metallic substance with hydraulic binding properties, and is used as a bonding agent in building materials. It is a fine powder, usually gray in color that consists of a mixture of the hydraulic cement minerals to which one or more forms of calcium sulfate have been added. Mixed with water it forms a paste, which hardens due to formation of cement mineral hydrates. Cement is the binding agent in concrete, which is a combination of cement, mineral aggregates and water. Concrete is a key building material for a variety of applications.

In the manufacture of Portland cement, clinker is lumps or nodules, usually 3-25 mm in diameter, produced by sintering limestone and alumino-silicate during the cement kiln stage. Clinker is the main ingredient in cement. These hardened granules are obtained by firing a mixture of approximately 80% limestone and 20% clay to a high temperature.

Cement Clinker is an intermediate product used in manufacture of Portland and Blended Cements in Cement. Portland cement clinker is ground (usually with the addition of a little gypsum, that is, calcium sulfate dehydrate) to a fine powder and used as the binder in many cement products. As a whole it is a good project for entrepreneurs to invest.

Market Survey Cum Detailed Techno Economic Feasibility Report on above projects can be had from NPCS

Download Monthly Issues of Entrepreneur India (an Industrial Monthly Journal on Industrial Development Technologies & Project Opportunities)  fromhttp://www.niir.org/contact/entrepreneur.phtml

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About Us: NPCS is a reliable name in the industrial world for offering integrated technical consultancy services. Its various services are: Pre-feasibility study, New Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Preparation of Project Profiles / Pre-Investment and Pre-Feasibility Studies, Market Surveys / Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Section of Plant /Process / Equipment, General Guidance, Technical and Commercial Counseling for setting up new industrial projects.

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