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Citric Acid: A Boon for Entrepreneurs – Global Market is Expected to Grow at a CAGR of 5.5% from 2015 to 2020, Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process

Thursday, October 20, 2016

Citric Acid: A Boon for Entrepreneurs – Global Market is Expected to Grow at a CAGR of 5.5% from 2015 to 2020, Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, plant layout, process flow sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

Citric acid is a weak organic tricarboxylic acid having the chemical formula C6H8O7. It occurs naturally in citrus fruits. In biochemistry, it is an intermediate in the citric acid cycle, which occurs in the metabolism of all aerobic organisms. A citrate is a derivative of citric acid; that is, the salts, esters, and the polyatomic anion found in solution. Citric acid exists in greater than trace amounts in a variety of fruits and vegetables, most notably citrus fruits. Citric acid exists in a variety of fruits and vegetables, but it is most concentrated in lemons and limes, where it can comprise as much as 8 percent of the dry weight of the fruit. Citric acid is a common food additive and is found in everything from sodas to candies.

Uses and Applications

Approximately 50% of the world’s citric acid production is used as a flavor enhancer in beverages. Citric acid is used in soft drinks, teas, juices, and other beverages to create a slightly tart, refreshing flavor and balance sweetness. Because citric acid can be made in a powder form, it can be used in dry foods when a sour flavor is desired. Citric acid is therefore a dry alternative to lemon juice or vinegar in dry foods such as seasoning salts, flavoring powders, and crunchy snacks. Many by-products and residues of the agro-industry can be used in the production of citric acid. A cost reduction in citric acid production can be achieved by using less expensive substrates.

The citric acid market is directly influenced by the growth of food additives in the processed food industry. Consumer interest in food & beverage products prepared from safe ingredients is projected to remain strong during the forecast years. On the basis of applications, citric acid market is segmented into food, beverages, pharmaceutical, personal care, metal cleaning and others. Further, on the basis of product types, food segment is sub-segmented into bakery and confectionaries, frozen foods, dairy products and others. Personal care segment is sub-segmented into detergent & toiletries. In pharmaceutical citric acid used in the form of salt or liquid to produce medicine tablets and in personal care products as solvent is an antimicrobial pesticide that is used as a disinfectant, sanitizer, germicide and virucide.

Market Potential

About three-quarters of the world consumption of citric acid is in beverages and food, primarily as an acidulant; carbonated soft drinks account for most use. Citric acid is used to control the growth of microorganisms, adjust acidity (pH), provide sourness and tartness, and enhance flavors. As an acidulant, citric acid competes with phosphoric, tartaric, DL-malic, fumaric, and lactic acids.

Global production has now reached 1.4 million tonnes and there is annual growth of 3.5–4.0 % in demand/consumption of citric acid. Any increase in citric acid productivity would be of potential interest and hence there is an obvious need to consider all possible ways in which this might be achieved. The global market for citric acid stood at USD 2.6 Billion in 2014, at USD 3.6 Billion by 2020 and is projected to grow at a CAGR of 5.5% from 2015 to 2020.

 

Few Indian Major Players are as under

  • Anil Bioplus Ltd.
  • Bharat Starch Inds. Ltd.
  • Citurgia Biochemicals Ltd.
  • Diviya Chemicals Ltd.
  • Parry & Co. Ltd.
  • Parry Enterprises India Ltd.
  • Vantech Industry Ltd.

 

Table of Contents

1.       City Profile & Geotechnical Site Characterization

1.1.    General

1.2.    Climate & Rainfall

1.3.    Map

1.4.    Economy & Industries

1.5.    Transportation and Communications

2.       Introduction

3.       Properties

4.       Uses & Applications

4.1.    Cosmetics and Pharmaceuticals

4.2.    Dyeing

4.3.    Qualitative Analysis

4.4.    Photography

4.5.    Safety

5.       Quality Standards

6.       Market Survey

6.1.    Industrial Chemicals

6.2.    Acetic Acid

6.3.    Phenol

6.4.    Calcium Carbide

6.5.    Sulphuric Acid

6.6.    Hydrogen Peroxide

6.7.    Citric Acid

6.8.    Global Citric Acid Market Segmentation

6.9.    Global Citric Acid Market Dynamics

6.10.Global Citric Acid Market Key Players

7.       Financials & Comparison of Major Indian Players/Companies

7.1.    About Financial Statements of CMIE Database

7.2.    Profits & Appropriations

7.3.    Total Liabilities

7.4.    Total Assets

7.5.    Net Cash Flow from Operating Activities

7.6.    Section – I

7.6.1.Name of Company with Contact Details

7.6.2.Name of Director(S)

7.6.3.Plant Capacity

7.6.4.Location of Plant

7.6.5.Name of Raw Material(S) Consumed with Quantity & Cost

7.7.    Section – II

7.7.1.Assets

7.7.2.Cash Flow

7.7.3.Cost as % Ge of Sales

7.7.4.Forex Transaction

7.7.5.Growth in Assets & Liabilities

7.7.6.Growth in Income & Expenditure

7.7.7.Income & Expenditure

7.7.8.Liabilities

7.7.9.Liquidity Ratios

7.7.10.       Profitability Ratio

7.7.11.       Profits

7.7.12.       Return Ratios

7.7.13.       Structure of Assets & Liabilities (%)

7.7.14.       Working Capital & Turnover Ratios

8.       Export & Import Statistics Data of India

8.1.    Export Statistics Data for Citric Acid

8.2.    Import Statistics Data for Citric Acid

9.       Present Manufacturers

10.   Raw Material - Description

11.   Manufacturing Process

12.   Process Flow Diagram

12.1.Plant & Machinery

13.   Suppliers of Plant & Machinery

14.   Suppliers of Raw Material

15.   Product, Machinery & Raw Material Photographs

16.   Plant Layout

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

 

 

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Source: NPCS Team


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