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uPVC Pipes: An Investment Opportunity, India´s Piping Market is Worth around Rs 15,000 crores and is Growing at 20 per cent Annually, Unplasticized Polyvinyl Chloride Pipe, Rigid PVC, Vinyl Siding Manufacturing Plant, Detailed Project Report, Profile

Thursday, October 20, 2016

uPVC Pipes: An Investment Opportunity, India´s Piping Market is Worth around Rs 15,000 crores and is Growing at 20 per cent Annually, Unplasticized Polyvinyl Chloride Pipe, Rigid PVC, Vinyl Siding Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

Today, real estate developers have plentiful sanitaryware, piping and fittings choices. Metal piping options include copper and iron and steel variants. In plastic, the selection includes unplasticised polyvinyl chloride (UPVC) pipes, chlorinated polyvinyl chloride (CPVC) pipes, polypropylene random copolymer (PPR) pipes and high-density polyethylene (HDPE) pipes. Developer avoid using metal pipes like galvanised iron pipes because those aren´t suited to handle the sort of water most commonly supplied hard water with high TDS levels. Metal pipes scale and get corroded very fast.´ An expanding market encourages customer-specific innovation. To cater to developers of townships and large real estate projects, Supreme is focusing on offering end-to-end piping solutions products.

India´s piping market is worth around Rs 15,000 crore and is growing at 20 per cent annually. ´Demand for fittings is growing at 12 to 15 per cent per annum, says Atul Sanghvi, Executive Director, CERA Sanitaryware Ltd.

                                                                          --------According to Article Published in Construction World Magazine

 

uPVC, also known as rigid PVC, is extensively used in the building industry as a low-maintenance material. The material comes in a range of colors and finishes, including a photo-effect wood finish, and is used as a substitute for painted wood, mostly for window frames and sills when installing double glazing in new buildings, or to replace older single-glazed windows. Other uses include fascia, and siding or weatherboarding. This material has almost entirely replaced the use of cast iron for plumbing and drainage, being used for waste pipes, drainpipes, gutters and downspouts. uPVC does not contain phthalates, since those are only added to flexible PVC, nor does it contain BPA. uPVC is known as having strong resistance against chemicals, sunlight, and oxidation from water.

UPVC has high chemical resistance across its operating temperature range, with a broad band of operating pressures. Due to its long-term strength characteristics, high stiffness and cost effectiveness, UPVC systems account for a large proportion of plastic piping installations. Unplasticized Polyvinyl Chloride Pipes (uPVC) can be used in a wide range of applications including electrical and telephone cables, sewer pipes and potable water supply. The uPVC versions often replace wood when building window frames and sills. The uPVC pipe variant also often replaces pipes made of cast iron for drains, waste piping, downspouts and gutters.

Being made of a tasteless and odorless material, uPVC pipes remain neutral to all transported fluids. uPVC is completely inert and is widely used for transporting liquids made for human consumption. Unplasticized PVC pipes are strong yet light, their specific gravity being approximately one-fifth of Cast Iron. As a result, these pipes are more easily handled than their metal counterparts. Reasonable care, however, should be used at all times.

 

Application

·         Water Supply:- UPVC Pipe are the best for water supply scheme, such us water supply distribution net work, main line, casing for tube work &raising main for hand pump.

·         Chemical Industries: - UPVC is very good for transporting of Chloride acid & other chemicals.

·         Sewer Systems: - UPVC pipe of large diameter can be used for sewer system.

·         Cable Conduits: - UPVC pipe are most suitable as electrical conduits.

·         Agriculture: - UPVC pipe are very suitable for agriculture purposes such as for irrigation sprinkling pipe for farm land & other purposes.

·         Crude oil Lines: - UPVC pipe resist corruption, the deposit build up process is also difficult which result the low friction rate and thus making. UPVC pipe the most suitable for the crude oil line.

 

Table of Contents

 

 

1.       Introduction

2.       Application of UPVC Pipes

3.       Product Description

4.       Advantages of UPVC Pipes

5.       B.I.S. Specifications

5.1.    IS 4985: 2000

5.2.    IS 7634: Part 3: 2003

5.3.    IS 12231: 1987

5.4.    IS 13592: 1992

5.5.    IS 13593: 1992

5.6.    IS 14787: 2000

5.7.    IS 15265: 2003

6.       Market Survey

6.1.    Indian Pipe Industry

6.2.    Global Demand For Plastic Pipe To Rise

7.       Financials & Comparison of Major Players/Companies

7.1.    Section – I

7.1.1.Name of Company With Contact Details

7.1.2.Name Of Director(S)

7.1.3.Plant Capacity

7.1.4.Location Of Plant

7.1.5.Name Of Raw Material(S) Consumed With Quantity & Cost

7.2.    Section – II

7.2.1.Assets

7.2.2.Cash Flow

7.2.3.Cost As % Age Of Sales

7.2.4.Forex Transaction

7.2.5.Growth In Assets & Liabilities

7.2.6.Growth In Income & Expenditure

7.2.7.Income & Expenditure

7.2.8.Liabilities

7.2.9.Liquidity Ratios

7.2.10.    Profitability Ratio

7.2.11.    Profits

7.2.12.    Return Ratios

7.2.13.    Structure of Assets & Liabilities (%)

7.2.14.    Working Capital & Turnover Ratios

8.       Export & Import Statistics Data on India

8.1.    Export Statistics Data UPVC Pipes

8.2.    Import Statistics Data UPVC Pipes

9.       Present Manufacturers

10.   General Characteristics of UPVC Pipes

11.   Standards

11.1.For Pressure Pipes

11.2.For Non Pressure Pipes

12.   Raw Materials

12.1.Additives

12.2.Heat Stabilizers

12.3.PVC Additives

12.4.Plasticizers

12.5.Stabilizers

12.6.Properties and Applications

13.   Manufacturing Process

13.1.Method of Processing

13.2.Testing and Quality Control

14.   Process Flow Diagram

15.   Suppliers of Plant & Machinery

15.1.Complete Machinery Suppliers

15.2.Extrusion

15.3.Air Compressor

15.4.Cooling Tower

15.5.EOT Cranes

15.6.Fuel Storage

15.7.Pumps & Vacuum Pumps

16.   Suppliers of Raw Material

16.1.Calcium Carbonate

16.2.Laboratory & E.T.P Chemicals

16.3.Printed Packing Materials (Label & Sticker)

17.   Plant Layout

18.   Machinery & Product Photographs

19.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

 

 

See more

https://goo.gl/3twblC

https://goo.gl/fNvcJo

https://goo.gl/V2xzsX

Source: NPCS Team


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