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Aluminium Foil, Food Packaging Foil Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Thursday, September 15, 2016

Aluminium Foil, Food Packaging Foil Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

Aluminium plays a major role in the modern world through its innumerable forms of applications- from kitchen ware to electric conductors and from railway wagon to Appollo spacecraft. Because of its intrinsic and versatile properties of lightness, strength to weight ratio, corrosion resistance, electrical and thermal conductivity, non toxicity etc., a wide range of uses has opened up for this metal. Aluminium as a packaging material is unmatched owing to its light weight, hygienic and non-contamination which eventually results in longer shelf-life of end products.

Aluminium foil is a thin sheet of metal. As such it can be an absolute barrier to moisture, gases, odors, bacteria and moulds. The high reflectivity of aluminium ensures good protection against radiant heat, whilst its opacity is important in preventing deterioration of a very large range of foods and drinks which are affected by light. It is used for packaging and non packaging uses.  The growth of this industry has been in the recent past, owing to the growing application of foil in a variety of products.

India is one of the key producers of aluminium foil in the region. Over 70% of aluminium foil used in India is for packaging applications. Pharmaceuticals followed by beverages, personal care and a wide range of food and non-food products, semi rigid containers and house foil are the principal applications of aluminium foil in India in the packaging sector. Indai is the biggest aluminium foil manufacturer in the country. Other major manufacturers include India Foils, Emco, PG Foils and Flex Art. Holding on to the emerging indicators and the future prospects, Hindalco has plans to increase its aluminum smelting capacity three-fold to 1.8 mntonne and alumina refining capacity four-fold to 6 mntonne annually. As a whole it is a good project for new entrepreneurs to invest.

India's share in world aluminium market is estimated at around 3%. India ranks fifth in bauxite production after Australia (62 mntonnes), Guinea (17.50 mntonnes), Brazil (16.20 mntonnes) and China (10.75 mntonnes). With a total output of 9.25 mntonnes, the country contributes about 6% of the world's total production of 159 mntonnes, India holds the fifth position in reserves base and is ahead of China with 2300 mntonnes. India ranked seventh in alumina production with a total output of 3 mntonnes, a share of nearly 5% of the global production of 61 mntonnes. The per capita consumption of aluminium in India continues to remain abysmally low at under 1 kg as against nearly 25 to 30 kg in the US and Europe, 15 kg in Japan, 10 kg in Taiwan and 3 kg in China.

The total aluminium foil production in India is placed at around 35,000 tonne, of which Indal and India Foils account for a little over 50%. Indal is the biggest aluminium foil manufacturer in the country. Other major manufacturers include India Foils, Emco, PG Foils and Flex Art.  Hindalco also forayed into the segment and managed to capture a sizable share of the market. Its new Silvassa plant in Gujarat has a large capacity of 200,000 tpa. India Foils, now of the Sterlite group, had prepared a five-pronged strategy to bring back the   heavily losing company on rails. Hindalco made a bid to acquire India Foils as Sterlite was intending to sell off India Foils.

Aluminium foil industry is growing annually at around 7%. In the near future, with the phenomenal rise in disposable incomes, the foil industry is expected to receive a boost. Working couples, for instance, increasingly pack their food in aluminium foils. The growth in demand is expected to follow the increasing demand noticed in China.

 

APPLICATIONS

The foil is used for packaging of many products, some of which are given below:

— Pharmaceutical tablets

— Bulk & unitized packing of tea and coffee

— prepared meals — Bakery products

— Frozen meat, fish

— Milk bottle caps

— Wine

— Lube Oil, greases

— Powdered milk

— Confectionery

— Biscuits

— Photographic film

— Gift wraps

— Household wraps

— Butter, margarine, Cigarettes

 

PROPERTIES OF ALUMINIUM FOIL

Aluminium foil has significant properties as given below:

i)                    Good thermal and electrical conductivity,

ii)                   good formability,

iii)                 impermeability and non-absorptivity to water, grease, oil &light;

iv)                 odorless and tasteless,

v)                  good adhesion to a variety of compounds,

vi)                 excellent printability,

vii)               resistance to oxidation and chemical attacks

Owing to these properties, aluminium foil is preferred to other packaging materials as flexible materials cannot match these characteristics of aluminium foil.

 

Table of Contents

 

1.       Project Location

1.1.    District Profile & Geotechnical Site Characterization

1.1.1.General

1.1.2.Demographics

1.1.3.Geography

1.1.4.Map

1.1.5.Transportation

1.1.6.Economy

1.1.7.Climate

1.1.8.Culture

2.       Introduction

3.       Uses & Applications

4.       Properties of Aluminium

5.       Properties of Aluminium Foil

5.1.1.Technical Properties

6.       BIS Specification

6.1.    IS 16011 (2012): Aluminium and Aluminium Alloy Foil for Pharmaceutical Packaging - Specification [MTD 7: Light Metals and their Alloys]

7.       Market Survey

7.1.1.Newly Emerging Indicators

8.       Financials & Comparison of Major Players/Companies

8.1.    About Financial Statements of CMIE Database

8.2.    Profits & Appropriations

8.3.    Total Liabilities

8.4.    Total Assets

8.5.    Net Cash Flow from Operating Activities

8.6.    Section – I

8.6.1.Name of Company with Contact Details

8.6.2.Name of Director(S)

8.6.3.Plant Capacity

8.6.4.Location of Plant

8.6.5.Name of Raw Material(S) Consumed with Quantity & Cost

8.7.    Section – II

8.8.    Assets

8.9.    Cash Flow

8.10.Cost as % ge of Sales

8.11.Forex Transaction

8.12.Growth in Assets & Liabilities

8.13.Growth in Income & Expenditure

8.14.Income & Expenditure

8.15.Liabilities

8.16.Liquidity Ratios

8.17.Profitability Ratio

8.18.Profits

8.19.Return Ratios

8.20.Structure of Assets & Liabilities (%)

8.21.Working Capital & Turnover Ratios

9.       Present Manufacturers

10.   Export & Import Statistics Data of India

10.1.Export Statistics Data of Aluminium Foil

10.2.Import Statistics Data of Aluminium Foil

11.   Specification List of Different Types of Foil

11.1.Aluminium Pharmaceutical Foil

11.1.1.    Specification

11.1.2.    Chemical Compositions

11.1.3.    Mechanical Properties

11.2.Aluminium Cigarette Packing Foil (Double Zero Foil)

11.2.1.    Specification

11.2.2.    Chemical Compositions

11.2.3.    Tensile Strength Property

11.3.Aluminium Household Foil

11.3.1.    Specification

11.3.2.    Chemical Compositions

11.3.3.    Tensile Strength Property

11.3.4.    Applications

11.4.Aluminium Container Foil

11.4.1.    Specification

11.4.2.    Thickness Options

11.4.3.    Coating/ Lubrication

11.5.Printed Aluminium Foil/Sheet

11.5.1.    Specification

11.5.2.    Chemical Compositions

11.5.3.    Mechanical Properties

11.6.Aluminium Beer Mark Foil

11.6.1.    Specification

11.6.2.    Tensile Strength Property

11.6.3.    Mechanical Properties

12.   Manufacturing Process

13.   Printing/Coloring on Aluminum Foil

14.   Process Flow Diagram

15.   Buyer’s List

15.1.Contact Details of Buyer’s

15.2.Name of Director(S)

15.3.Plant Capacity

15.4.Location of Plant

15.5.Company Wise Consumption Detail of the Raw Materials

16.   Suppliers of Plant & Machinery

17.   Suppliers of Raw Material

18.   Product, Machinery & Raw Material Photographs

18.1.Product

18.2.Machinery

18.3.Raw Material

19.   Plant Layout

20.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

 

 

 

See more

http://goo.gl/PSEkqU

http://goo.gl/c2mJLn

http://goo.gl/3OASR3

 

Contact us:

Niir Project Consultancy Services

106-E, Kamla Nagar, Opp. Spark Mall,

New Delhi-110007, India.

Email: [email protected], [email protected]

Tel: +91-11-23843955, 23845654, 23845886, 8800733955

Mobile: +91-9811043595

Fax: +91-11-23841561

Website :

http://www.niir.org

http://www.entrepreneurindia.co

Source: NPCS Team


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