Waste Paper Recycling, Paper from Waste Paper, Paper Recycling Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

Paper is one the material that can be easily recycled. Recycled paper is paper that was made from paper and paper products that has already been used and recovered. People need to take their time and save the paper products so that they can be recycled.

The Indian paper industry is one of the traditional industries of India consisting of over 500 units with an installed capacity (excluding newsprint) of over 7.5 mn tonne per annum. The capacity utilisation in the industry has remained low at approximately 60% but has lately picked up. This was owing partly to some 200 mills being small and many of which were sick. Effectively, only 321 mills are operational. Out of these, 172 mills make up for 54% of the market, with the top ten claiming a share of over 28%. The large segment consists of 21 large mills. The incidence of sickness is high in mills with less than 15,000 tpa capacity.

The consumption of paper products is growing at a fast pace of around 6.5% and is expected to further go up in future. The industry now uses three sources of raw materials - recycled paper, wood and agro based, and waste. The recycled paper, comparatively cheaper, comprises almost 40% of the total raw material requirements at present.

Paper is one of the most usable consumer items which has largely used throughout the world. It is generally prepared from cellulosic material by treating it with different type of chemicals and then process through roller and driers to make a suitable quality paper. The quality of paper depends upon the end use of the paper. As the demand for paper has increased, more timber has been needed to meet the demand for wood pulp. By using waste paper to produce new paper the demand can be met to some extent.Waste paper is an important raw material for paper and paper board manufacturing. Consumption of waste paper in India is very low compared to advanced countries. This is mainly due to lack of organized collection. However it is estimated that 25% of all paper consumed in India is now recycled.

It is believed that waste paper might become a major a "raw material" for paper and pulp industry in the world since soft wood is becoming increasingly scarce. Waste paper collection provides regular employment to a substantial number of people, particularly lower income group, in cities. Waste paper in this country is generally obtained from printing, paper converting and packaging industries and from street sweepings. This type of waste paper is of low quality. About 80 percent of available waste paper pulp is used in the manufacture of paper boards. Small scale units depend almost entirely on waste paper as raw material. In India the use of recycled fibre is less in compared to developed countries. So there leaves a lot of ample space for new entrepreneurs to venture into this field. There is a very good scope to venture into this field.

 

M/s U.P.Straw & Agro Products Limited

M/s The West Coast Paper Mills Ltd.

M/s Ballarpur Industries Limited

M/s ITC Bhadrachalam Paperboards Limited

M/s Aurangabad Paper Mills Ltd.

M/s. Ahlstrom Asia Holdings Pte Ltd.

M/s. Apcotex Industries Limited

M/s Madhya Bharat Paper Mills Limited

M/s. PEMCO INC

Zenith Duplex Board Mills (P) Ltd.

Web Tech Engg Pvt Ltd.

Sud and Waren Pvt. Ltd.

Super India Paper Private Limited

Parwani Papers Pvt. Ltd.  

Neeraj Paper Agencies Ltd.  

Arihant Trafin Private Limited

 

Table of Contents

1.      Project Location

1.1.    District Profile & Geotechnical Site Characterization

1.1.1.  General

1.1.2.  Location & Geographical Area

1.1.3.  Topography

1.1.4.  Administrative set up

1.1.5.  Map

1.1.6.  Industry at a Glance

2.       Introduction

3.       Standard Qualities of Waste Paper

3.1.    Group A - Ordinary Qualities

3.2.    Group B - Middle Qualities

3.3.    Group C - High Qualities

4.       Uses and Applications

5.       B.I.S. Specifications

5.1.    IS : 1064 - Paper sizes

5.2.    IS : 4661 - Paper Trade and Industry Glossary

5.3.    IS : 1061 - Paper Sampling and Tests

5.4.    IS : 9894 -Methods of Test for Paper Smoothness or Roughness.

6.       Market Survey

7.       Financials & Comparison of Major Indian Players/Companies

7.1.    About Financial Statements of CMIE Database

7.2.    Profits & Appropriations

7.3.    Total Liabilities

7.4.    Total Assets

7.5.    Net Cash Flow from Operating Activities

7.6.    Section – I

7.6.1.  Name of Company with Contact Details

7.6.2.  Name of Director(S)

7.6.3.  Plant Capacity

7.6.4.  Location of Plant

7.6.5.  Name of Raw Material(S) Consumed With Quantity & Cost

7.7.    Section – II

7.7.1.  Assets

7.7.2.  Cash Flow

7.7.3.  Cost as % Ge of Sales

7.7.4.  Forex Transaction

7.7.5.  Growth in Assets & Liabilities

7.7.6.  Growth in Income & Expenditure

7.7.7.  Income & Expenditure

7.7.8.  Liabilities

7.7.9.  Liquidity Ratios

7.7.10.   Profitability Ratio

7.7.11.   Profits

7.7.12.   Return Ratios

7.7.13.   Structure of Assets & Liabilities (%)

7.7.14.   Working Capital & Turnover Ratios

8.       Export & Import Statistics Data of India

8.1.    Export Statistics on Recycle Paper

8.2.    Export Statistics on Recycle Paper

9.       Present Manufacturers

10.   Raw Material for Paper Manufacturing

10.1.Waste Paper

10.2.Various Sources of Waste Paper

10.3.Procedures of Collection

10.4.Collection and Grading of Waste Paper

11.   Manufacturing Process

12.   Vertical Circulation Deinking with Breaben Beater

13.   Process Flow Diagram

14.   Testing Paper

15.   Plant & Machinery Suppliers

16.   Suppliers of Raw Materials

17.  PLANT LAYOUT

18.  Machinery, Raw Material & Product Photographs

18.1.Machinery Photographs

18.2.Raw Material Photographs

Product Photographs

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

 

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