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Urban Municipal Solid Waste Management (MSW) Commercial and Domestic Wastes, Biodegradable Waste (Municipality Trash or Garbage, Refuse or Rubbish, Recycling, Composting, Disposal, and Waste-to-energy) Manufacturing Plant, Detailed Project Report

Saturday, July 2, 2016

Urban Municipal Solid Waste Management (MSW) Commercial and Domestic Wastes, Biodegradable Waste (Municipality  Trash or Garbage, Refuse or Rubbish, Recycling, Composting, Disposal, and Waste-to-energy) Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis 

Due to rapid increase in the production and consumption processes, societies generate as well as reject solid materials regularly from various sectors – agricultural, commercial, domestic, industrial and institutional. The considerable volume of wastes thus generated and rejected is called solid wastes. In other words, solid wastes are the wastes arising from human and animal activities that are normally solid and are discarded as useless or unwanted. This inevitably places an enormous strain on natural resources and seriously undermines efficient and sustainable development. One of the ways to salvage the situation is through efficient management of solid wastes.

There has been a significant increase in MSW (Municipal Solid Waste) generation in India in the last few decades. This is largely because of rapid population growth and economic development in the country. Solid waste management has become a major environmental issue in India .The limited revenues earmarked for the municipalities make them ill-equipped to provide for high costs involved in the collection, storage, treatment, and proper disposal of MSW. As a result, a substantial part of the MSW generated remains unattended and grows in the heaps at poorly maintained collection centres.

Waste management market is expected to be worth US$ 13.62 billion by 2025. Indian municipal solid waste (MSW) management market is expected to grow at a CAGR of 7.14% by 2025 while e-waste management market is expected to grow at a CAGR of 10.03% during the same period.

List of Finished Products of Municipal Solid Waste Management

Municipal solid waste management plant offers following Finished product:

1.     Compost: Municipal solid waste is suitable for composting because of the presence of high percentage of biodegradable organic matter, satisfactory moisture content and C/N ratio in the waste.The recycling of organic residues results in the formation of compost which is a highly valued and cost effective organic fertilizer.

 

2.     RDF: MSW Refused derived fuel acts as a best substitute to fossil fuels like coal,wood because of its better emission and burning characteristics at lower cost as compared to other fossil fuels.Advantages of RDF as fuel:

– Better Emission and burning characteristics

– Most preferable fuel because of its low cost as compared to other fossil fuels.

– High burning Efficiency because of consistent quality.

– Uniform combustion compared to coal and wood.

 

3.     Recyclable Plastics and metal:

Different methods are opted to separate plastics and metal in the Municipal Solid Waste. Plastics is roughly classified into light and heavy plastic. Light plastic is segregated through an Air Density Separator (ADS) and heavy plastic is segregated manually. Whereas the metal present in the MSW lot is segregated with the help of magnetic separators. Any material that remains after the separation of metals and plastics is further sent for landfilling

Few Indian Major Players are as under

·         A 2 Z Infrastructure Ltd.

·         A 2 Z Waste Mgmt. (Merrut) Pvt. Ltd.

·         Andhra Farm Chemicals Corpn. Ltd.

·         Delhi M S W Solutions Ltd.

·         K M C Constructions Ltd.

·         Karnataka Compost Devp. Corpn. Ltd.

See more

http://goo.gl/cT47Ca

http://goo.gl/mrZWHR

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http://goo.gl/ueNL3V  

Table of Contents

  

 

1.      Project Location

1.1.    District Profile & Geotechnical Site Characterization

1.1.1.General

1.1.2.Location & Geographical Area

1.1.3.Topography

1.1.4.Administrative set up

1.1.5.Map

1.1.6.Industry at a Glance

1.1.7.Large & Medium Scale Industries

1.1.8.Potentials Areas for Service Industry

2.       Introduction

3.       Composition of Indian Urban Municipal Solid Waste (MSW)

3.1.    Composition of MSW

3.2.    Composition of Municipal Waste

4.       Effects of Solid Waste

5.       Composition of Recyclables and Informal Recycling

5.1.    Sources and Types of Municipal Solid Waste

6.       Classification of Waste

6.1.    Source-Based Classification

6.2.    Type-Based Classification

6.3.    Classification of Solid Wastes

7.       Importance of Proper MSW Management

7.1.    Environmental Benefits:

7.2.    Social and Economical Benefits:

8.       Municipal Solid Waste (MSW) Collection

8.1.    Stage I: Collection from Non point Source:

8.2.    Stage II: Collection from Point Source:

8.3.    Stage III: Transportation to Disposal sites:

9.       Market Survey

9.1.    Few Major Players in India

10.   Financials & Comparison of Major Indian Players/Companies

10.1.About Financial Statements of CMIE Database

10.2.Profits & Appropriations

10.3.Total Liabilities

10.4.Total Assets

10.5.Net Cash Flow from Operating Activities

10.6.Section – I

10.6.1.       Name of Company with Contact Details

10.6.2.       Name of Director(S)

10.6.3.       Plant Capacity

10.6.4.       Name of Raw Material(S) Consumed With Quantity & Cost

10.7.Section – II

10.7.1.       Assets

10.7.2.       Cash Flow

10.7.3.       Cost as % Ge of Sales

10.7.4.       Forex Transaction

10.7.5.       Growth in Assets & Liabilities

10.7.6.       Growth in Income & Expenditure

10.7.7.       Income & Expenditure

10.7.8.       Liabilities

10.7.9.       Liquidity Ratios

10.7.10.    Profitability Ratio

10.7.11.    Profits

10.7.12.    Return Ratios

10.7.13.    Structure of Assets & Liabilities (%)

10.7.14.    Working Capital & Turnover Ratios

11.   Waste Management Plan

11.1.Hierarchy of Waste Management

11.2.Procedure

11.3.Requirements for Land filling

11.4.Scheme of A MSW Landfill

12.   Process Flow Diagram

13.   Recycle Process of MSW

13.1.Collection and Segregation of Municipal Solid Wastes

14.   Composting of MSW

14.1.Use of MSW Compost in Agricultural Soils

14.2.Soil Microbial Biomass

14.3.Vermiculture

14.4.Nutrient Content of Vermicompost

14.5.Advantages of Vermicomposting

14.6.Method of Preparation of Vermicompost

15.   Flow Chart of Compost Preparation

16.   List of Equipments

17.   Waste Management at Source- Guidelines

18.   Suppliers of Plant & Machinery

18.1.Complete Machinery Suppliers

19.   Suppliers of Raw Material

20.   Municipal Solid Waste & Machinery Photographs

20.1.Residential Waste

20.2.Construction and Demolition Waste

20.3.Machinery Photographs

21.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

Source: NPCS Team


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