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Vitrified Floor Tiles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Monday, May 23, 2016

Vitrified tile is a tile which has been processed in such a way that it has very low porosity (and water absorption) which make it stain resistant and very strong. Vitrified Tiles have far superior properties compared to marble or natural granite because being a manufactured product; their quality is controlled whereas in naturally occurring marble and granite good quality is just a coincidence. Vitrified tiles possess much better mechanical strength, scratch resistance, resistance to acids, alkalies and chemicals, resistance to staining etc compared to marble or natural granite. Vitrified tiles have the colour right through the tile not just on the surface. They are usually not as brittle as plain ceramic tiles and can withstand heat better.

Vitrified tile is a tile produced using vitrification. By this process the tiles created have very low porosity. Making it stain-resistant and strong. It is an alternative to marble and granite flooring. The main product segments are the Wall tile, Floor tile, Vitrified tile and Porcelain tile segments. The market shares are 35%, 53% and 12% respectively for Wall, Floor & Vitrified/Porcelain tiles. The tiles are available in a wide variety of designs, textures and surface effects.

 

Few Indian Major Players are as under:-

 

Ajanta Manufacturing Ltd.

Asian Granito India Ltd.

Decolight Ceramics Ltd.

Euro Ceramics Ltd.

Euro Merchandise (India) Ltd.

Italia Ceramics Ltd.

Jagdamba Contractors & Builders Ltd.

M B Industries Ltd.

Nitco Ltd.

 

See more:

http://goo.gl/9PmJI2

http://goo.gl/Q1Kn9e

http://goo.gl/0E03C7  

 

http://www.entrepreneurindia.co/

 

Table of Contents

 

1.       City Profile & Geotechnical Site Characterization

1.1.    General

1.2.    Physical Characteristics

1.3.    Climate & Rainfall

1.4.    Culture

1.5.    Map

1.6.    Transportation and Communications

1.7.    Economy

2.       Introduction

2.1.    Features of These Tiles

3.       Uses

4.       Properties

4.1.    Superiority of Vitrified Tiles over Natural Tiles:

4.2.    Superiority of Vitrified Tiles over Ceramic Tiles:

4.3.    Other Qualities of Vitrified Tiles:

4.4.    Technical Standards

5.       Market Survey

5.1.    Ceramic Tiles

5.2.    Ceramic Tiles

5.3.    Market Structure

5.4.    Leading Brands

5.5.    Better Demand, Price

5.6.    Trading Trims Margins

5.7.    Current Trend in Tiles (Flooring and Walls)

6.       Financials & Comparison of Major Indian Players/Companies

6.1.    About Financial Statements Of CMIE Database

6.2.    Profits & Appropriations

6.3.    Total Liabilities

6.4.    Total Assets

6.5.    Net Cash Flow From Operating Activities

6.6.    Section – I

6.6.1.Name Of Company With Contact Details

6.6.2.Name Of Director(S)

6.6.3.Plant Capacity

6.6.4.Location Of Plant

6.6.5.Name Of Raw Material(S) Consumed With Quantity & Cost

6.7.    Section – II

6.7.1.Assets

6.7.2.Cash Flow

6.7.3.Cost As % Ge Of Sales

6.7.4.Forex Transaction

6.7.5.Growth In Assets & Liabilities

6.7.6.Growth In Income & Expenditure

6.7.7.Income & Expenditure

6.7.8.Liabilities

6.7.9.Liquidity Ratios

6.7.10.Profitability Ratio

6.7.11.Profits

6.7.12.Return Ratios

6.7.13.Structure Of Assets & Liabilities (%)

6.7.14.Working Capital & Turnover Ratios

7.       Export & Import Statistics Dataof India

7.1.    Export Statistics Data on Vitrified Tile

7.2.    Import Statistics Data on Vitrified Tile

8.       Present Manufacturers

9.       Raw Material

10.   Manufacturing Process

11.   Latest Manufacturing Technology

12.   Process Flow Diagram

13.   Suppliers of Raw Material

14.   Suppliers of Plant & Machinery

15.   Product & Machinery Photographs

15.1.Complete Plant Photographs

15.2.Vitrified Tiles

15.3.Machinery Photographs

16.   Plant Layout

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

Source: NPCS Team


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