Roller Flour mill serve the purpose of processing wheat to convert it into flour. The plant will have facility to produce, maida, suzi, atta and bran. These products will be sold as per the guidance issued for Food and Civil Supplies Department of the concerned state. Thus milling is an imperative physical function involved in converting wheat into its milled products that is separating the wheat grain into its constituents (bran, germ and endosperm).

Wheat grains are the seed of the wheat plant, which is able to grow in kinds of soil and under widely differing climatic conditions. The principle wheat of commerce belong to the botanical groups Triticumvulgane, Triticum drum and triticumcompactum. A grain of wheat is avoided in shape and it bears at one end a number of short fine Grains.

The grains of wheat consists of three main parts the enveloping skins, the embryo and the endosperm. The relative proportions of these parts vary with the plumpness of the grain but the average composition of wheat is 83% endosperm, 2.5% embryo and 14.5% enveloping skins. The enveloping skins are pericarp consists of the epidermis, epicarp and endocarp. The pericarp represents about 6% of the grain. The seed coat consist of the testa, the hyaline layer which comprises about 2% of the grain. The aleurone layer representing about 6.5% of the grain wheat show a wide range of analytical data which is not unexpected in view of the many varieties which are grown and the very different conditions under which they are cultivated.

Flourmill consists of following machineries as blender, sieves, breaks rolls, smooth steel reduction, rolls aspirators, conveyors water washers etc. The RFM industry is basically agro-based processing industry engaged in the manufacture of products based on wheat, namely maida, sooji, atta and bran. In some states, under special arrangements RFM units produce whole meal atta to meet the requirements of various distribution programmes. Apart from direct consumption by general consumers, maida and sooji produced by RFM units serve as the most important raw material to more than 55 thousand units manufacturing bread, biscuit and bakery products all over the country. Besides this the resultant wheat bran serves as the poultry feed.

 

 

 

Few Indian Major Players are as under:

Ambe Agro Inds. Ltd.

Ambuja Flour Mills Ltd.

Anirudh Foods Ltd.

Ankit India Ltd.

Aruppukottai Shri Ramalinga Roller Flour Mills Ltd.

Bambino Agro Inds. Ltd.

Bannari Amman Flour Mill Ltd.

Calcutta Flour Mills Ltd.

Cargill India Pvt. Ltd.

Century Flour Mills Ltd.

D F M Foods Ltd.

Delhi Flour Mills Co. Ltd.

Flour & Food Ltd.

GallanttUdyog Ltd.

General Mills India Pvt. Ltd.

Govind Mills Ltd.

Gupta Nutritions Pvt. Ltd.

Himanshu Flour Mills Ltd.

Hyderabad Roller Flour Mills Co. Ltd.

Jai Mata Foods Ltd.

Kaushalya Roller Flour Mills Pvt. Ltd.

Koodal Industries Ltd.

Modern Flour Mills Ltd.

Naga Ltd.

Naga Overseas Pvt. Ltd.

Nath Roller Flour Mills Pvt. Ltd.

Okara Flour & General Mills Ltd.

Parakh Agro Inds. Ltd.

Patiala Flour Mills Co. Ltd.

PawanUdyog Ltd.

Poona Roller Flour Mills Ltd.

Prahlad Flour Mills Ltd.

R K Patel Food Pvt. Ltd.

Rohini Foods Pvt. Ltd

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Table of Contents

 

1.       District Profile & Geotechnical Site CharacterizationIntroduction

2.       Introduction

3.       Uses and Applications

4.       Market Survey

4.1.    Present Status of Wheat

5.       Financials & Comparison of Major Indian Players/Companies

5.1.    About Financial Statements of CMIE Database

5.2.    Profits & Appropriations

5.3.    Total Liabilities

5.4.    Total Asset

5.5.    Net Cash Flow from Operating Activities

5.6.    Section – I

5.6.1.Name of Company with Contact Detail

5.6.2.Name of Director(S)

5.6.3.Plant Capacity

5.6.4.Location of Plant

5.6.5.Name of Raw Material(S) Consumed with Quantity & Cost

5.7.    Section – II

5.7.1.Assets

5.7.2.Cash Flow

5.7.3.Cost as % ge of sales

5.7.4.Forex Transaction

5.7.5.Growth in Assets & Liabilities

5.7.6.Growth in Income & Expenditure

5.7.7.Income & Expenditure

5.7.8.Liabilities

5.7.9.Liquidity Ratios

5.7.10.    Profitability Ratio

5.7.11.    Profits

5.7.12.    Return Ratios

5.7.13.    Structure of Assets & Liabilities (%)

6.      Working Capital & Turnover RatiosExport &Import Statistics Data of India

6.1.    Export Statistics Data for Wheat Flour Atta

6.2.    Import Statistics Data for Wheat Flour Atta

6.3.    Export Statistics Data for Wheat Flour Suzi

6.4.    Export Statistics Data for Wheat Flour Maida

7.       Present Manufacturers

8.       Composition of Flour

9.       Flour Improvers

9.1.    Acid Calcium Phosphate

9.2.    Acid Sodium Pyrophosphate

10.   Raw Materials

11.   Roller Flour Mill Machinery

12.   Manufacturing Process

13.   Process Flow Sheet

14.   Cleaning and Conditioning

14.1.Cleaning

14.2.Conditioning or Tempering by Sun that is Sun Drying Process

15.   Quality and Grade

16.   General Tests

17.   Suppliers of Plant and Machinery

18.   Suppliers of Raw Material

19.   Plant Layout

20.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR