The generation, transmission, and distribution of power involve electrical facilities, apparatus, and components, to carry the electrical energy from its generating site to where it is utilized. An important part of this power system is the cable system that is used exclusively to carry power from the main substations to secondary substations at load centers. Low-voltage cable is used to distribute power from the load centers to utilization equipment in conduits and ducts, even though other methods such as cable trays, direct burial for outdoor applications, and aerial cable are used. Electrical, mechanical, and environmental considerations are the main factors in selecting and applying cable systems for distribution and utilization of electrical power.

Cables are the source of carrying power and signal in power plants, refineries, process industries. Cable network can carry fire from one place to another in the event of fire caused due to external sources or due to short circuit.

Power cable industry in India is eyeing an estimated Rs 50 bn market to unfold. About 78,000 MW of power generation capacity and 60,000 circuit km of transmission network are projected to be added by 2012 according to the Eleventh Five Year Plan. Capex required for every MW of power generating capacity is about Rs 40 mn. Expenditure required in the Eleventh Five Year Plan for power generation has been estimated at Rs 270 bn.As a whole it is a good project for entrepreneurs to invest.

Few Indian Major Players are as under

·         Bindawala Cables & Conductors Ltd.

·         Gem Cables & Conductors Ltd.

·         I L A C Ltd.

·         Industrial Cables (India) Ltd.

·         Omega Cables Ltd.

·         Opal Industries Ltd.

·         Sanco Industries Ltd.

·         Skytone Electricals (India) Ltd.

·         Torrent Cables Ltd.

·         Universal Cables Ltd.

·         VimalFlexsol Ltd.

 

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Table of Contents

1.      City Profile & Geotechnical Site Characterization

1.1.   General

1.2.   Physical Characteristics

1.3.   Rainfall

1.4.   Map

1.5.   Climate

1.6.   Transportation and Communications

1.7.   Economy

1.8.   Culture and attitudes

2.      Introduction

2.1.   Polyvinyl Chloride (PVC) Compounds

2.2.   PVC Insulated Cables

3.      Uses & Application

4.      Advantages of PVC Wires & Cable

5.      Different types of Wire & its Designation

6.      Market Survey

6.1.   Power Cables

6.2.   Market Structure

6.3.   Strategic Alliances

6.4.   Product Segmentation

6.5.   Lead Players

7.      Financials & Comparison of Major Indian Players/Companies

7.1.   About Financial Statements of CMIE Database

7.2.   Profits & Appropriations

7.3.   Total Liabilities

7.4.   Total Assets

7.5.   Net Cash Flow from Operating Activities

7.6.   Section – I

7.6.1.      Name of Company with Contact Details

7.6.2.      Name of Director(S)

7.6.3.      Plant Capacity

7.6.4.      Location of Plant

7.6.5.      Name of Raw Material(S) Consumed With Quantity & Cost

7.7.   Section – II

7.7.1.      Assets

7.8.   Cash Flow

7.8.1.      Cost as % Ge of Sales

7.8.2.      Forex Transaction

7.8.3.      Growth in Assets & Liabilities

7.8.4.      Growth in Income & Expenditure

7.8.5.      Income & Expenditure

7.8.6.      Liabilities

7.8.7.      Liquidity Ratios

7.8.8.      Profitability Ratio

7.8.9.      Profits

7.8.10.  Return Ratios

7.8.11.  Structure of Assets & Liabilities (%)

7.8.12.  Working Capital & Turnover Ratios

8.      Export &Import Statistics Data of India

8.1.   Export Statistics Data for PVC Wires & Cables

8.2.   Import Statistics Data for PVC Wires & Cab

9.      Typical Wire/Cable Formulations

10.  Properties of PVC Plasticate

10.1.  PVC Properties

10.2.  Characteristics of PVC Plasticates

11.  Specification of PVC Wires & Cables

12.  Copper Conductor Construction

12.1.  Plain Annealed Copper Conductor

12.2.  Single Core Cables (Cu/PVC)

12.3.  Single Core Cables (Cu/PVC/PVC)

13.  Wire & Cable Construction

14.  Manufacturing Process

14.1.  Process Description:

15.  Process Flow Diagram

16.  Cable Parameters Calculation

17.  Wire and Cable Coating Technique

18.  Important Tests

19.  Failure Modes of Wire and Cables

20.  Suppliers of Plant & Machinery

20.1.  Complete Machinery Suppliers

21.  Suppliers of Raw Material

22.  Product, Machinery & Raw Material Photographs

22.1.  Product Photographs

22.2.  Machninery Photographs

22.3.  Raw Material Photographs

23.  Plant Layout

24.  Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR