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Frontlit, Backlit & Vinyl Flex Banner Manufacturing for Advertising – Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Plant & Machinery, Raw Materials, Feasibility Study

Saturday, May 21, 2016

PVC flex is made out of PVC and fabric raw material, specially designed for solvent printing industry. It is suitable for indoor and outdoor printing used in billboard, display, banners and exhibition booth decoration.

PVC Flex is best to all Digital printer specially designed for Indian market. Due to stable chemical character and excellent ink absorbency, PVC Flex will bring wonderful digital printing images for large format picture advertisements. In virtue of the high classic quality and best sales service, nowadays PVC Flex is playing an important role in signage & Banner Advertising industry.

Flex is a sheet of polythene widely used to deliver high quality digital print for outdoor hoardings and banner, mainly printed by large color plotters in CMYK mode. These prints are efficient, Low-cost and durable substitutes of hand painted hoarding and hand written banner.

Laminated Backlit flex products are widely used for indoor and outdoor advertisement. Its surface has fine ink absorption which is compatible for all solvent-based printers such as Vutek, Nur, Scitex, etc. With special treatment, the products have a good property of anti-microbial and anti-aging. Backlit flex is a good translucent media material design for backlit displays which perform a high printing quality while printing a single strike image. Its certain finishing treatment makes ideal performance.

This market is booming with 25-30% annual growth and is worth around Rs 500-600 crore. PVC is the third-most-used plastic or polymer petrochemical, after polyethylene and polypropylene. Depending on the manufacturing process or polymerisation, there are two types of PVC. Suspension is plain or rigid PVC, used for construction works, while emulsion or paste PVC is used in coating and blending applications. PVC flex is an end-product, used in tarpaulins, canvas and printing. Thus, due to demand it is a good project for entrepreneurs to invest.

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Table of Contents

 

1.       District Profile & Geotechnical Site Characterization

1.1.    General

1.2.    Physical Characteristics

1.3.    Topography

1.4.    Administrative Set up

1.5.    Map

1.6.    Languages and Culture

1.7.    Transportation and Communications

1.8.    Industrial Scenario of Vadodara

2.       Introduction

3.       Types of PVC Flex

3.1.    Frontlit Flex & Backlit Flex

3.2.    Application of Frontlit

3.3.    Application of Backlit

4.       Self Adhesive Vinyl

4.1.    Transparent Polymeric Self Adhesive Vinyl

5.       Specification

6.       Properties

7.       Uses & Advantages of Outdoor Advertising

8.       Market Survey

8.1.    Advertising Revenue Share

9.       Export &Import Statistics Data of India

9.1.    Export Statistics Data for PVC Flex Banner

9.2.    Import Statistics Data for PVC Flex Banner

10.   Raw Materials

10.1.1.    Properties and Applications

11.   PVC Flex Banner Production Line

11.1.Process Description

12.   Process Flow Diagram for PVC Flex Banner

13.   Process Flow Diagram for PVC Vinyl Film

14.   Plant & Machinery Details

15.   Technical Information for Machines

15.1.List of Equipments

15.2.Equipment Detail

16.   Buyer’s

16.1.1.    Name of Company with Contact Details

16.1.2.    Name of Director(S)

16.1.3.    Plant Capacity

16.1.4.    Name of Raw Material(S) Consumed with Quantity & Cost

17.   Suppliers of Raw Material

18.   Suppliers of Plant & Machinery

19.   Machinery, Raw Material & Product Photographs

20.   Plant Layout

21.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

Source: NPCS Team


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