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Oxygen and Nitrogen Gas Plant - Manufacturing Plant, Detailed Project Report, Profile, Business plan, Industry Trends, Market research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility study, Investment Opportunities, Cost and Revenue

Saturday, May 21, 2016

Liquid oxygen must be handled with all the precaution required for safety with any cryogenic fluid. Gaseous Oxygen is authorized for shipment in cylinders, tank, and car and tube trailers. Liquid Oxygen is shipped as a cryogenic fluid in insulated cylinders, insulated tank trucks and insulated tank cars. Gaseous Nitrogen is non- corrosive and inert and may consequently contained in system constructed of any common metals and designed to withstand safely the pressure involved. At the temperature of liquid nitrogen, ordinary carbon steels and most alloy steels lose their ductility and are considered unsatisfactory for liquid nitrogen service.

Uses and Applications

Applications of Oxygen include: It is used extensively in medicine for therapeutic purposes, for suscitation in asphyxia and with other gases in anaesthesia. It is also used in high altitude flying, deep sea diving, and as both an inhalant and power source in U.S apaces program. Industrial applications include its very wide utilization with acetylene, hydrogen and other fuel gases for such purposes as metal cutting, welding, hardening, scaring, cleaning and dehydrating. Oxygen helps increase the capacity of steel and iron furnaces on growing scale in the steel industry.     One of its major uses is in the production of synthesis gas from coal, natural gas or liquid fuel. Synthesis gas is in turn use to make gasoline, methanol and ammonia. Oxygen is similarly employed in manufacturing some acetylene through partial oxidation of the hydrocarbons in methane. It is also used in the production of nitric acid, ethylene and other compounds in the chemical industry. Applications of Nitrogen include: Agitation of colour film solution in photographic processing, blanketing of oxygen sensitive liquids, and of volatile liquid chemicals, The deaeration of oxygen sensitive liquids, The degassing of non ferrous metals, It is used in food processing and packing, Inhibition of aerobic bacteria growth, Magnesium reduction of aluminium scrap, Pressurization of air craft tires and emergency bottles to open landing gear, Purging and filling of electronic devices,The purging and fillings of pipelines and related instruments and the treatment of alkyd resins in the paint industry etc.

 

Market Survey

The industrial gases industry covers several products: oxygen, nitrogen, dissolved acety-lene, argon, carbon dioxide, helium and hydrogen. These find applications in various industries, such as steel, light and heavy engineering, petrochemicals and fertilisers, chemicals and pharma-ceuticals and food processing, besides metal cutting and welding. Oxygen is a vital requirement in medicare. Steel and downstream industries use nearly three-fourths of the output.Unlike western countries, where the industrial gases are mostly produced by gas companies and supplied to large industrial consumers, in India, most of the large consumers of gases have set up their own captive plants. With the expansion in steel, petrochemicals, automobiles and glass Industries, the demand for merchant gas market is on the rise. Accordingly, the industry is structured into two broad segments: (a) the captive units set up by the users or by a gas producing com-pany at the site of the user; and (b) the independent market producers supplying gas in bulk or in cylinders to the users.

 

Oxygen and Nitrogen Gas Plant,Detailed Project Report, Profile, Business plan, Industry Trends, Market research, survey, Manufacturing Process, Machinery, Raw Materials, Feasibility study, Investment opportunities, Cost and Revenue, market, Project, consultancy, services, entrepreneur, India, Technologies,  feasibility study, Identification, Project Feasibility, Profitable, Industrial, Pre-Investment, Pre-Feasibility Studies, Techno-Economic

 

Present Manufacturer

Aarti Steels Ltd.

Ahmedabad Gases Ltd.

Akola Oil Inds. Ltd.

Allied Steels Ltd.

Arrow Oxygen Ltd.

Arvin Liquid Gases Ltd.

Asiatic Gases Ltd.

Bhagawati Oxygen Ltd.

Bhilai Engineering Corpn. Ltd.

Bhilai Oxygen Ltd.

Bhuruka Gases Ltd.

Bombay Oxygen Corpn. Ltd.

Corporate Ispat Alloys Ltd.

Ellenbarrie Industrial Gases Ltd.

Fertilisers& Chemicals, Travancore Ltd.

General Foods Ltd. [Merged]

Godavari Fertilisers& Chemicals Ltd. [Merged]

Godawari Power &Ispat Ltd.

GovindPoy Oxygen Ltd.

Gujarat Ministeel Ltd.

Hilltone Software & Gases Ltd.

Hindustan Oxygen Gas Co. Ltd.

Hindustan Wires Ltd.

I L A C Ltd.

India Glycols Ltd.

Indian Oil Corpn. Ltd.

Inox Air Products Ltd.

IspatMetallics India Ltd. [Merged]

K A P Steel Ltd.

Linde India Ltd.

Madhav Industries Ltd.

Maharshi Commerce Ltd.

Mapro Industries Ltd.

Modi Industries Ltd.

Mohan Steels Ltd.

National Oxygen Ltd.

P V P Ltd. [Merged]

Paushak Ltd. [Merged]

Premier Cryogenics Ltd.

Pushya Industrial Gases Ltd.

Rukmani Metals & Gaseous Ltd.

Saraogi Oxygen Ltd.

Shyam Ferro Alloys Ltd.

Southern Gas Ltd.

Sudha Agro Oil & Chemical Inds. Ltd.

Superior Air Products Ltd. [Merged]

Swarup Vegetable Products Inds. Ltd.

Travancore Oxygen Ltd.

Vijaya Oxygen Co. Ltd.

Vikas Industrial Gases Ltd.

West Coast Industrial Gases Ltd.

See more

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Table of Contents

1.        District Profile & Geotechnical Site Characterization

1.1.    General

1.2.    Physical Characteristics

1.3.    Climate

1.4.    Transportation and Communications

1.5.    Map

1.6.    Economy

1.7.    Culture & Attitudes

2.       Introduction

3.       Uses &Applications

3.1.    Oxygen

3.2.    Nitrogen

3.3.    Other Uses of Nitrogen

4.       Properties

4.1.    Properties of Oxygen

4.2.    Properties of Nitrogen

5.       Market Survey

5.1.    Industrial Gases

5.2.    Industrial Gases: Oxygen and DA

5.3.    Industrial Gases: Nitrogen and Argon

6.       Financials & Comparison Of Major Indian Players/Companies

6.1.    About Financial Statements of CMIE Database

6.2.    Profits & Appropriations

6.3.    Total Liabilities

6.4.    Total Assets

6.5.    Net Cash Flow from Operating Activities

6.6.    Section – I

6.6.1.Name of the company with contact details

6.6.2.Name of Director(S)

6.6.3.Plant Capacity

6.6.4.Location of Plant

6.6.5.Name of Raw Material(S) Consumed With Quantity & Cost

6.7.    Section – II

6.7.1.Assets

6.7.2.Cash Flow

6.7.3.Cost as % Ge of Sales

6.7.4.Forex Transaction

6.7.5.Growth in Assets & Liabilities

6.7.6.Growth in Income & Expenditure

6.7.7.Income & Expenditure

6.7.8.Liabilities

6.7.9.Liquidity Ratios

6.7.10.Profitability Ratio

6.7.11.Profits

6.7.12.Return Ratios

6.7.13.Structure of Assets & Liabilities (%)

6.7.14.Working Capital & Turnover Ratios

7.       Export & Import Statistic Data of India

7.1.    Export Statistics Data for Oxygen Gas

7.2.    Import Statistics Data for Oxygen Gas

7.3.    Export Statistics Data for Nitrogen Gas

7.4.    Import Statistics Data for Nitrogen Gas

8.       Present Manufacturer

9.       Manufacturing Process

9.1.    Raw Material

10.   Process Flow Diagram

11.   List and Details of Plant Machinery

12.   Suppliers of Plant Machinery

13.   Machinery Photographs

14.   Plant Layout

15.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

Source: NPCS Team


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