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Chili Oil – Manufacturing Plant, Detailed Project Report, Profile, Business plan, Industry Trends, Market research, survey, Manufacturing Process, Machinery, Raw Materials, Feasibility study, Investment opportunities, Cost and Revenue

Tuesday, May 17, 2016

Spices are used for flavour, colour, aroma and preservation of food or beverages. Spices may be derived from many parts of the plant: bark, buds, flowers, fruits, leaves, rhizomes, roots, seeds, stigmas and styles or the entire plant tops. The term ‘herb’ is used as a subset of spice and refers to plants with aromatic leaves. Spices are often dried and used in a processed but complete state. Another option is to prepare extracts such as essential oils by distilling the raw spice material (wet or dry), or to use solvents to extract oleoresins and other standardized products. Spice oils are basically extracts from the spice seeds or spice plant parts and they are 100 percent pure extracts that retain the full body and flavor profile of the particular spice.

 

Chili is available in throughout India. It is especially available in the U.P, Himachal Pradesh and other states. Chili is one of the abundantly domestically used as well as commercially used spices. Chili can be commercially exploited for extraction of chili oil and oleoresin afterwards it can be ground in Chili powders as used ground chili spices. For extraction of chili oil and oleoresin, there will be use of solvent extraction process or steam distillation process.

 

 

It is used in the food industry as a flavouring agent, beverages, candy/sugar confectionery, cookies etc., It can be used in the medicinal purpose, It can be used in the aroma therapy, It can be used in the preparation of derivatives of essential oils and oleoresin, It can be used in Chinese cuisines, It can be used as dip for various dishes.

Few Indian Major Players are as under

 

·         A V T Natural Products Ltd.

·         AkayFlavours& Aromatics Pvt. Ltd.

·         Enjayes Spices & Chemical Oils Ltd.

·         K C P Biotech Ltd.

·         Kancor Ingredients Ltd.

·         Naturite Agro Products Ltd.

·         Sijmak Oils Ltd.

·         South East Agro Inds. Ltd.

·         Synthite Industries Ltd.

·         Techno Chemical Inds. Ltd.

 

Table of Contents

1.       Thane: District Profile & Geotechnical Site Characterization

1.1.    General

1.2.    Geography

1.3.    Climate

1.4.    Demographics

1.5.    Map

1.6.    Economy

1.7.    Transport

2.       Introduction

2.1.    Bio-Chemical Parameters of Chilies:

2.2.    Growth Conditions

3.       History

4.       Uses of Chilli Oil

5.       Properties

6.       Health Benefits

6.1.    Nutritional and Medicinal Information

6.2.    Health Benefits of Chili Peppers

7.       Indian Spices

8.       Nutritional Value of Chilli

9.       Hundred Percent (100 %) Export Oriented Unit

9.1.    Scheme of 100% Export Oriented Units

9.2.    Policy for 100% of Export Oriented Units

9.3.    Terms and Conditions for Setting 100% Export-Oriented Units

10.   Market Survey

10.1.Basket of Products

10.2.Conclusion

11.   Financials & Comparison of Major Indian  Players/Companies

11.1.About Financial Statements of CMIE Database

11.2.Profits & Appropriations

11.3.Total Liabilities

11.4.Total Assets

11.5.Net Cash Flow from Operating Activities

11.6.Section – I

11.6.1.       Name of Company with Contact Details

11.6.2.       Name of Director(S)

11.6.3.       Plant Capacity

11.6.4.       Location of Plant

11.6.5.       Name of Raw Material(S) Consumed With Quantity & Cost

11.7.Section – II

11.7.1.       Assets

11.7.2.       Cash Flow

11.7.3.       Cost as % Ge of Sales

11.7.4.       Forex Transaction

11.7.5.       Growth in Assets & Liabilities

11.7.6.       Growth in Income & Expenditure

11.7.7.       Income & Expenditure

11.7.8.       Liabilities

11.7.9.       Liquidity Ratios

11.7.10.    Profitability Ratio

11.7.11.    Profits

11.7.12.    Return Ratios

11.7.13.    Structure of Assets & Liabilities (%)

11.7.14.    Working Capital & Turnover Ratios

12.   Export & Import Statistics Data of India

12.1.Export Statistics Data for Chilli Oleoresin

12.2.Export Statistics Data for Chilli Oleoresin

13.   Present Manufacturers

14.   Description & Properties of Product

14.1.Chilli or Capsicum Oleoresin:

14.2.Properties: -

14.3.Physical and Chemical Properties

14.4.Stability and Reactivity

15.   Essential Oils & Oleoresins from Spices

16.   Extraction Processes for Spice, Herb & Aromatic Plants

17.   Different Type of Process/Technology

18.   Manufacturing Process

18.1.Basic Raw material required:

18.2.Basic Plant and Machineries Required:

18.3.Process Details:

19.   Solvent Extraction Process

20.   Process Flow Diagram

21.   Supercritical Extraction Device Details

22.   Features of Supercritical CO2 Extraction Device

23.   Suppliers of Raw Material

24.   Suppliers of Plant & Machinery

25.   Plant Layout

26.   Raw Material, Product & Machinery Photographs

27.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

Source: NPCS Team


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