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Bicycle Manufacturing Industry - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility study, Investment Opportunities, Cost and Revenue

Saturday, May 14, 2016

A bicycle, is a human-powered, pedal-driven, single-track vehicle, having two wheels attached to a frame, one behind the other. A bicycle rider is called a cyclist, or bicyclist. Bicycles were introduced in the 19th century in Europe and, as of 2003, more than a billion have been produced worldwide, twice as many as the number of automobiles that have been produced. They are the principal means of transportation in many regions. They also provide a popular form of recreation, and have been adapted for use as children's toys, general fitness, military and police applications, courier services, and bicycle racing.

 

          Bicycles are one of the oldest forms of transportation. Even today millions of people travel by bicycle daily to their work, college, universities and distant places. We are promoted from our childhood days to do cycling as it is one of the easiest ways to keep fit and healthy and works well towards environment protection. They are made of different components that are simple in working. Today there are different types of cycle for different kind of cycling experiences.

 

          Bicycles are used for transportation, bicycle commuting, and utility cycling. It can be used as a 'work horse', used by mail carriers, paramedics, police, messengers, and general delivery services. As a whole it is a good project for entrepreneurs to invest.

 

For  more  details  download  PDF  file

 

Few Indian Major Players are as under

•           Atlas Cycles (Haryana) Ltd.

•           Atlas Cycles (Malanpur) Ltd.

•           Atlas Cycles (Sahibabad) Ltd.

•           Atlas Cycles (Sonepat) Ltd.

•           Avon Cycles Ltd.

•           Cycle Corporation Of India Ltd.

•           Hamilton Industries Pvt. Ltd.

•           Hero Cycles Ltd.

•           Metro Exporters Pvt. Ltd.

•           Milton Cycle Inds. Ltd.

•           National Bicycle Corpn. Of India Ltd.

•           Tube Investments Of India Ltd.

 

Table of Contents

1.       City Profile & Geotechnical Site Characterization

1.1.     General

1.2.     Climate &Rainfall

1.3.     Map

1.4.     Physical Characteristics

1.5.     Economy & Industry

1.6.     Transportation and Communications

2.       Introduction

3.       Parts of Bicycle

4.       Types of Bicycle

5.       Uses & Applications

5.1.     Ride to Work

5.2.     Recreation on Weekends

5.3.     Grocery Shopping

5.4.     Go to School

5.5.     Exercise

5.6.     Vacation

5.7.     Run Errands

5.8.     Deliveries

6.       Properties

7.       BIS (Bureau of Indian Standard) Specifications

7.1.     623:2008 Bicycle - Bicycle frames –

7.2.     625:2006 Bicycles - Handle bars - Specification (third revision)

7.3.     629:1988 Specification for bicycle hub assembly - R type

7.4.     2414:2005 Cycle and rickshaw pneumatic tyres –

7.5.     10613:2004 Cycles - Safety requirements for bicycles

7.6.     15533:2004 Cycles - Safety Requirements for Bicycles

8.       Market Survey

8.1.     Bicycles

8.2.     Leading Brands

8.3.     Market Structure

9.       Financials & Comparison of Major Indian Players/Companies

9.1.     About Financial Statements of CMIE Database

9.2.     Profits & Appropriations

9.3.     Total Liabilities

9.4.     Total Assets

9.5.     Net Cash Flow From Operating Activities

9.6.     Section – I

9.6.1.  Name Of Company With Contact Details

9.6.2.  Name Of Director(S)

9.6.3.  Plant Capacity

9.6.4.  Location of Plant

9.6.5.  Name Of Raw Material(S) Consumed With Quantity & Cost

9.7.     Section – II

9.7.1.  Assets

9.7.2.  Cash Flow

9.7.3.  Cost As % Ge Of Sales

9.7.4.  Forex Transaction

9.7.5.  Growth In Assets & Liabilities

9.7.6.  Growth In Income & Expenditure

9.7.7.  Income & Expenditure

9.7.8.  Liabilities

9.7.9.  Liquidity Ratios

9.7.10.   Profitability Ratio

9.7.11.   Profits

9.7.12.   Return Ratios

9.7.13.   Structure Of Assets & Liabilities (%)

9.7.14.   Working Capital & Turnover Ratios

10.    Export &Import Statistics Data of India

10.1.Export Statistics Data for Bicycle

10.2.Import Statistics Data for Bicycle

11.    Present Manufacturers

12.    Plant & Machineries with Specification

13.    Process of Manufacture

13.1.Production Process of Bicycle Frame:

13.2.Finishing Process:

13.3.Production Process Of Rim:

13.4.Production Process of Fork:

13.5.Manufacturing Process of Mudguard:

14.    Flow Sheet Diagram

14.1.Process Flow Chart of Bicycle

14.2.Flow Chart of Bicycle Frame:

14.3.Flow Chart of Finishing Process:

14.4.Flow Chart of Rim:

15.    Assembly of Bicycle

16.    Tests and Test Procedures

17.    Suppliers of Plant & Machinery

17.1.Complete Machinery Suppliers

18.    Suppliers of Raw Material

19.    Plant Layout

20.    Machinery, Product & Raw Material Photographs

20.1.Machinery Photographs

20.2.Product Photographs

20.3.Raw Material Photographs

21.    Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

Source: NPCS Team


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