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AACBlocks(Autoclaved Aerated Concrete Blocks) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility study, Investment Opportunities

Saturday, May 14, 2016

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime-based, cementitious building material that is expanding into new worldwide markets. As a single-component building material, AAC has achieved acceptance in new markets throughout the world. This is a light- weight building material produced by autoclaving a set mix of fine siliceous materials such as ground sand or fly ash and a binder like Portland cement or lime.

Autoclaved Aerated Concrete (AAC) products are 4 times lighter in weight than ordinary concrete. Its characteristic structure comprising millions of tiny pores, it offers optimum solidity at low weight. As air has a low heat conductivity, aerated concrete provides for excellent thermal protection. It protects from cold and heat, allowing for single-shell constructions which provide more space, save time and reduce costs-aspects which are of considerable importance to property developers.

Advantages of Autoclaved Aerated Concrete Blocks: High strength to weight ratio, Low thermal conductivity, Stability to variations in temperature and humidity, and resistance to fire.

AAC products are equally suitable for residential construction, multistory buildings, commercial, and industrial construction. The products are made of natural materials: sand, lime, and water. These raw materials are processed to provide a building material with a large number of air pores.

“The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. The autoclaved aerated concrete industry must utilize competitive techniques as customers are looking for lowered costs. AAC is not a new building system but it is new to India. Autoclaved aerated concrete (“AAC”), though relatively unknown in India, is currently one of the many building products being touted as “green” or “environmentally friendly.” Thus, due to demand it is a good project for entrepreneurs to invest.

 

See more: http://goo.gl/1YnZ3o

 

http://www.entrepreneurindia.co/

Cost Estimation

Capacity

·         A.A.C. Blocks:        500 Cu.Mt /day

Plant & Machinery:                   Rs 601 Lakhs

Cost of Project:                Rs 1415 Lakhs

Rate of Return:                25%

Break Even Point:            50%

 

Table of Contents

1.       City Profile and Geotechnical SiteCharacterization

1.1.    General

1.2.    Physical Characteristics

1.3.    Climate and Rainfall

1.4.    Economy and Industry

1.5.    Transportation And Communications

1.6.    Map

2.       Introduction

2.1.    Features:

2.2.    Raw Material:

3.       Uses and Applications

3.1.    Advantages of Autoclaved Aerated Concrete Blocks

3.2.    Product Sizes and Shapes

3.3.    Construction Applications

4.       Properties

4.1.    Density and Compressive Strength

4.2.    Thermal Insulation

4.3.    Fire Resistance

4.4.    Acoustic Performance

4.5.    Comparison of AAC Blocks with Clay Bricks

4.6.    Comparative Properties among Various Products

5.       Product Range

6.       Product Specification

6.1.    General Specification of Aerated Concrete Block:

6.2.    Typical Product Characteristics:

7.       Market Survey

7.1.    Overview of Indian Cement Industry

7.2.    Cement

7.3.    Market Structure

7.4.    Market Brands

7.5.    White Cement

7.6.    Leading Brands

7.7.    Market Structure

8.       Financials & Comparison of Major Indian Players/Companies

8.1.    About Financial Statements of CMIE Database

8.2.    Profits & Appropriations

8.3.    Total Liabilities

8.4.    Total Assets

8.5.    Net Cash Flow from Operating Activities

8.6.    Section – I

8.6.1.Name of Company with Contact Details

8.6.2.Name of Director(S)

8.6.3.Plant Capacity

8.6.4.Location of Plant

8.6.5.Name of Raw Material(S) Consumed With Quantity & Cost

8.7.    Section – II

8.7.1.Assets

8.7.2.Cash Flow

8.7.3.Cost as % ge of Sales

8.7.4.Forex Transaction

8.7.5.Growth in Assets & Liabilities

8.7.6.Growth in Income & Expenditure

8.7.7.Income & Expenditure

8.7.8.Liabilities

8.7.9.Liquidity Ratios

8.7.10.    Profitability Ratio

8.7.11.    Profits

8.7.12.    Return Ratios

8.7.13.    Structure of Assets & Liabilities (%)

8.7.14.    Working Capital & Turnover Ratios

9.       Export &Import Statistics Data of India

9.1.    Export Statistics Data for AAC Block

9.2.    Import Statistics Data for AAC Block

10.   Present Manufacturers

11.   Raw Material Details

12.   Source of Fly Ash in India

12.1.Present Scenario on Fly Ash in India

13.   Raw Material Chemical Composition

14.   Technological Parameters

15.   Manufacturing Process

15.1.Detailed Schematic Diagram of the production process

16.   Process Flow Diagram

17.   Suppliers of Raw Materials

18.   Suppliers of Plant & Machinery

19.   Plant Layout

20.   Products & Machinery Photographs

20.1.Autoclaved Aerated Concrete

20.2.Machinery Photographs

21.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

Source: NPCS Team


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