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Manufacture of Paint, Varnish & Allied Products (3nd Revised Edition)

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Manufacture of Paint, Varnish & Allied Products (3nd Revised Edition)

Author: P. K. Chattopadhyay
Format: Hardcover
ISBN: 9788195577576
Code: NI25
Pages: 138
Price: Rs. 1,995.00   US$ 52.95

Published: 2022
Publisher: NIIR PROJECT CONSULTANCY SERVICES
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Manufacture of
Paint Varnish & Allied Products
(Industrial Paint, N.C. Thinner, Paint Industry, Infrared Reflected (IR) Paint, High Temperature Aluminium Based Paint, Paint Drier, Powder Coating Paint, Latex Paints for Roof)
Varnishes are organic solvent-based solutions of natural or manmade resins that dry when applied thinly to a surface. The dried films are firm and translucent in appearance. The films have varied degrees of gloss, protective ability, flexibility, and durability depending on the solution's composition.
Varnishing materials are as varied as the many paint media and techniques used throughout the history of painting. The advantages of applying a transparent resin as a final surface coating were discovered in Antiquity; waxes, for example, have been discovered on the surfaces of ancient wall murals. By the early Renaissance, a number of materials, ranging from egg white to resin, had been produced for use as painting varnishes. Tree resins (mastic and dammar), fossil resins (copal), and insect excretions (shellac) became the most common materials used as varnishes over time.
Artists and restorers still use many of these natural materials today. There have also been numerous synthetic varnishes made that provide a wide range of surface properties. Synthetic varnishes have gained popularity, however they differ from natural varnishes in terms of qualities.
Varnishes should be removable so that the underlying surface can be cleaned without being damaged. By allowing the painting to be solubilized and removed, along with any surface pollution, the use of a removable varnish provides a vital tool to anyone wanting to restore or clean the painting. The varnish must be flexible enough to flow with the painting surface while still being firm enough to prevent grime and dust from adhering to the surface by giving a non-tacky surface. It must be made with the appropriate porosity to either allow moisture to pass through or provide a moisture barrier, depending on the substrate and weather circumstances. It should be resistant to chemicals and water. Over time it should resist discoloration caused by factors like humidity, heat and visible and ultra violet (UV) light sources. Finally, the varnish must possess excellent clarity, without discoloration or fogging.
The global paints and coatings market is expected growth rate (CAGR) of 8.5%. There is a rapid growth in consumption of paints and coatings in many industries. Paints and coatings are widely used in the automotive, construction and manufacturing industries. Biocides are being used in paints to enhance their longevity and to maintain their quality. Biocide additives have been designed to protect paints from getting damaged during storage or to keep fungi and algae from growing on the applied paints. The market for biocides in paints will continue to grow due to the switch from solvent based to water based paints as they are not hazardous for human health and environment, and minimize fungal and algae growth. However, replacement of traditional biocides based on chlorine and formaldehyde with environmentally friendly biocides add to the costs of paint production.
Construction, automotive and transportation, and the wood sectors all employ paints and coatings. They have a significant application in the building and construction business, where they are used to protect structures from harm from the outside. In addition, the product is used to decorate residential and non-residential infrastructures and buildings, industrial equipment, vehicle and marine, industrial wood, and other applications. The materials are widely used in diverse applications, owing to their properties such as protection from environmental factors, corrosion protection, reflection-absorption, anti-friction, and hardness.
High-tech coatings that comprise cationic electrocoating ingredients are becoming more popular, as they protect multifarious metal objects against corrosion by covering all the corners and crevices. High-performance ceramic extends the life of aircraft turbine engines and automobile engines. It primarily serves to safeguard components against high temperatures, wear, and corrosion.
This industry's growth has led to huge product demand in other applications such as residential and commercial construction. Furthermore, these products also gain momentum due to applications such as automotive & transportation, wood, coils, and industrial metals that will lead to an upsurge in the global market.
Based on application, the market is categorized into architectural, automotive OEM, marine, coil, general industries, protective coatings, automotive refinish, industrial wood, and others. Amongst these applications, the architectural segment is expected to remain dominant in terms of revenue and volume during the forecast period. In architectural applications, coatings and paints are mainly used for decorative purposes for residential and non-residential structures to protect them from environmental harm, UV radiation, and others. Increasing use of these materials in diverse industries such as construction and automotive is expected to fuel this market's growth.
High demand for paints and coatings in the automotive industry, owing to its color stability, continuous protective film formation, corrosion resistance, abrasion and scratch resistance, flexibility, and durability, will boost the market prospects.
The growth in coil segments can be linked to the high production of sheets of various materials such as polymers, steel, and copper. Coils are used in semiconductors, household wires, cables, automotive, building & construction, etc.
The book covers a wide range of topics connected to Industrial Paint, N.C. Thinner, Paint Industry, Infrared Reflected (IR) Paint, High Temperature Aluminium Based Paint, Paint Drier, Powder Coating Paint, Latex Paints for Roof, BIS Specifications, as well as their manufacturing processes and plant economics.
A thorough guide on Paint Varnish & Allied Products manufacture and entrepreneurship. This book is a one-stop shop for everything you need to know about the Paint Varnish & Allied Products, which is ripe with opportunity for producers, merchants, and entrepreneurs. This is the only book that covers the process of making commercial Paint Varnish & Allied Products. From concept through equipment procurement, it is a veritable feast of how-to information.

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Contents

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1) INTRODUCTION
a) TYPES OF PAINT
b) MANUFACTURE OF PAINTS
2) PAINTS INDUSTRY IN INDIA
3) INDUSTRIAL PAINT
a) INTRODUCTION
b) TYPES OF PAINTS
c) COMPOSITION OF PAINTS
d) USES & APPLICATION
e) BASIC RAW MATERIAL
f) FORMULATION
g) MANUFACTURING PROCESS
h) QUALITY CONTROL
i) PROCESS FLOW DIAGRAM
j) PLANT ECONOMICS
4) N.C. THINNER
a) INTRODUCTION
b) TYPES OF N C THINNER
c) PROPERTIES & CHARACTERISTICS
d) APPLICATIONS & ADVANTAGES
e) RAW MATERIAL DETAILS
f) MANUFACTURING PROCESS
g) PROCESS FLOW DIAGRAM
h) PLANT ECONOMICS
5) PAINT INDUSTRY
a) INTRODUCTION
b) APPLICATIONS OF PAINT
c) ADVANTAGES OF DECORATIVE PAINT
d) PRODUCT DETAILS
e) BASIC RAW MATERIALS
f) PAINT MANUFACTURING
g) PAINT PRODUCTION FLOW DIAGRAM
h) PROCESS OF ACRYLIC EMULSION PAINT
i) MANUFACTURING PROCESS
i) Production Detail & Process of Manufacture:
ii) Quality Control & Specification
j) FLOW DIAGRAM OF ACRYLIC EMULSION PAINT
k) PROCESS OF DECORATIVE PAINT
i) Manufacturing Process
l) FLOW DIAGRAM OF DECORATIVE PAINT
m) QUALITY CONTROL
n) PLANT ECONOMICS
6) INFRARED REFLECTED (IR) PAINT
a) INTRODUCTION
i) Visible and Infrared Radiation
b) VISIBLE & NEAR INFRARED (NIR) RADIATION OF COATINGS
i) Emissivity and Highly Reflective Pigments
ii) Binders
iii) Pigments
c) HOW DOES INFRARED REFLECTION WORK
d) APPLICATIONS OF NIR REFLECTIVE PIGMENTS
e) APPLICATIONS OF INFRARED REFLECTIVE PIGMENTS
f) IR REFLECTIVE PAINT BENEFITS
g) IR REFLECTED RESINS
h) TIO2 INFRARED REFLECTIVE PAINT PIGMENT
i) CHALLENGING FOR TIO2 REFLECTIVE PAINT
i) Near Infrared Reflectance Properties
j) B.I.S. SPECIFICATIONS
k) MANUFACTURING PROCESS
i) Process Details
l) PROCESS FLOW DIAGRAM
m) QUALITY CONTROL
n) PLANT ECONOMICS
7) HIGH TEMPERATURE ALUMINIUM BASED PAINT
a) INTRODUCTION
b) B.I.S. STANDARDS
c) PRODUCT DETAILS
d) USES & APPLICATIONS
e) BASIC RAW MATERIALS
f) MANUFACTURING PROCESS
i) Plant & Machinery
ii) Process Details
iii) Dispersing the Pigment
iv) Canning the Paint
g) PROCESS FLOW DIAGRAM
h) TEST METHODS
i) PACKING AND MARKING
j) PLANT ECONOMICS
8) PAINT DRIERS
a) INTRODUCTION
b) ESSENTIAL REQUIREMENTS OF A GOOD DRIER
c) VARIOUS PAINT DRIERS
d) USES & APPLICATIONS
i) (A) Cobalt Octoate
ii) (B) Metal Naphthenates
e) PROPERTIES & CHARACTERISTICS OF PAINT DRIERS
f) SOME FORMULATION OF PAINT DRIERS
g) RAW MATERIALS FOR PAINT DRIERS
h) MANUFACTURING PROCESS
i) Manufacturing Process for Cobalt Octoate
ii) Manufacturing Process for Cobalt Naphthenate
iii) Manufacturing Process for Cobalt Rosinate
iv) Manufacturing Process for Cobalt Oleate
i) PROCESS FLOW DIAGRAM
i) For Cobalt Octoate
ii) For Cobalt Naphthenate
iii) For Cobalt Rosinate
iv) For Cobalt Oleate
j) METHOD OF MANUFACTURE OF COBALT ACETATE
k) PLANT ECONOMICS
9) POWDER COATING PAINTS
a) INTRODUCTION
b) USES
c) PROPERTIES
d) USES & PROPERTIES OF POLYESTER AND ACRYLIC RESIN IN POWDER COATING PAINT
e) MANUFACTURING PROCESS
i) Process
f) MANUFACTURING PROCESS FLOW DIAGRAM
g) PLANT ECONOMICS
10) LATEX PAINTS FOR ROOF
a) INTRODUCTION
b) PROPERTIES OF THE LATEX PAINTS
c) MANUFACTURING PROCESS
i) Basic Raw Material
ii) Plant and Machinery Required
d) PROCESS FLOW DIAGRAM
e) PLANT ECONOMICS





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