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Projects on Copper and Copper Products (Inner Grooved Copper Tube, Copper Ingot / Copper Ash from Copper Ore, Copper Wire Drawing, Power Cable, Copper Powder by Electrolytic Process, Copper Rod Casting, Wire Drawing and Enamelling

Saturday, July 15, 2017

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Copper (Cu), chemical element, a reddish, extremely ductile metal of Group 11 (Ib) of the periodic table that is an unusually good conductor of electricity and heat. Copper is found in the free metallic state in nature. This native copper was first used (c. 8000 bce) as a substitute for stone by Neolithic (New Stone Age) humans. Metallurgy dawned in Mesopotamia as copper was cast to shape in molds (c. 4000 bce), was reduced to metal from ores with fire and charcoal, and was intentionally alloyed with tin as bronze (c. 3500 bce).

Inner Grooved Copper Tube

Ongoing rise of Air Conditioners and Refrigerators in the market and production in GCC and other part of the world and Heat Transfer Systems in engineering industries and automobile sectors all over the world, makes Copper tubes an essential and unmatched engineering material as Copper possesses superior heat transfer properties with excellent corrosion resistant. Seamless Copper Tubes meeting the specification requirements of ASTM B68, ASTM B280 and JIS H3300 for ACR applications are in a commanding and challenging position in the market.

Copper Ingot / Copper Ash from Copper Ore

Copper is the perfect material for recycling. It is valuable, easy to identify, easy to clean, heavy and can be much use to foundries & other non-ferrous industries as scrap. It has many important alloys e.g. bronze and brass. Copper being very versatile metal, it encompasses a very wide field of applications which comprise electric wiring, switches, plumbing, heating, roofing and building construction, chemical and pharmaceutical machinery etc.

Copper Wire Drawing (From Higher Size to Very Thin Size Used in Electrical Cables)

Copper wire is an essential material for electrical cables, motor and transformer winding. It is available in different gauges. The gauge of the copper wire depends upon the winding required for the specific motor or transformer. On the basis of high conductivity, strength and ductility, copper wires are adopted as the best known economical material for such purposes.

Power Cable

Electrical power cables used for transmission and distribution purposes consist of conductors stranded from plain high conductively annealed copper wires insulated with oil impregnated paper tapes. Underground construction is necessitated in the more density built up portions of cities by the heavy transformers and lines required and by the multiplication of service connections to buildings.

Copper Powder by Electrolytic Process

The principal methods for producing copper powder is electrolytic deposition at high current densities and the atomization of molten metal. Copper powder is also formed by cementation or by pressured precipitation from acqueous solutions, but such precipitates are of little commercial interest.

Copper Rod Casting, Wire Drawing and Enamelling

Copper wire is an essential material for electrical cables, motors and transformer winding. Copper wire is available in different gauges. The gauge of the copper wire depends upon the winding required for the specific motor or transformer. There is huge demand of copper wire in electrical industry such as in motor and transformer manufacturing and rewinding. On the basis of high conductivity, strength and ductility copper wire are adopted as the best known economical material for such applications.

Copper Melting and Copper Ingot Rolling with Copper Wire Drawing

Copper is mankind oldest metal, dating back some 10,000 years. All of the great civilizations of the past used copper and copper alloys (principally bronze and later brass) for both decorative and utilitarian purposes. Copper was used for military purposes, artistic applications such as church bells and statuary, tools and numerous other functional objects. However, it was the Industrial revolution that brought about a tremendous change in the production and consumption of copper and copper alloys.

Copper Sulphate from Metallic Scrap Copper

Copper is one of the most widespread materials used in the production of electronic equipment and found in multiple appliances as, e.g. circuit boards. Copper recycling has lately become more important due to the depletion of the earth copper resources and thus the increased price for raw material. The development of recycling processes is an important issue to effectively utilize the copper resources, minimize the adverse effects of hazardous materials and protect our environment.

Copper Sulphate from Copper Scrap, Copper Ash, Industrial Waste Containing Copper Content

Copper Sulphate is blue crystalline granule or powdery white when dehydrated and has a nauseous metallic taste. It is manufactured by the reaction of dilute sulphuric acid on the copper scrap, copper waste in presence of oxygen. It is used in agriculture, leather industry, electric batteries, ore floatation etc. There is about 3% growth rate per annum.

Enameled Copper Wire

Enameled wire is an insulated wire used in winding of armatures in transformers, switch gears and other electrical equipments. When connected to the main supply a magnetic field is developed around the enameled wire coil and it helps to the conversion of electrical energy into mechanical energy as case of motors. With the industrial development and power generation its demand is growing very fast.

Market Outlook

Copper is one of the most widely used metals in India and its usage is next only to steel and aluminium in volume terms. India is a major importer of copper ore and concentrates and is a net exporter of refined copper. The country has limited reserves of copper ore and the reserves are mainly located in Rajasthan, Madhya Pradesh and Jharkhand.

Global demand for copper metal (produced from refined copper and recycled scrap) is projected to advance 4.2 percent per year through 2019 to 36.0 million metric tons, valued at $261 billion. Robust gains in building construction expenditures are expected to boost the use of copper wire, tube, and other mill products in applications such as building wire and plumbing. Increased infrastructure investment, particularly in developing countries, will further benefit copper suppliers as updates to national power grids drive the production of wire and cable.

Global copper mine production is expected to rise 3.7 percent per year to 22.6 million metric tons in 2019.

Copper and copper products are widely used in fields of electric power, electronic, energy and petro chemistry, machinery and metallurgy, transportation, light industry and emerging industry. It ranks the second in China’s non-ferrous metal consumption only second to aluminum.

Copper ore becomes high grade copper concentrate after dressing; through smelting, copper concentrate becomes refined copper and copper products. Copper applied in industries can be mainly classified into electrolytic copper (copper content: 99.9%~99.95%) and refined copper (copper content: 99.0%~99.7%).

Demand for electrolytic copper is daily increasing, which promote the production capacity and output volume of electrolytic copper.

The global copper sulphate market is currently being driven by a continuously increasing global population and an ever-growing demand for food.

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